IP Library Granted Patent US 12,073,978
Granted Patent B2
US 12,073,978 · App. 17/081,644 · Granted Aug 27, 2024

Coil-embedded dust core, inductance element, and electric or electronic device

Inventors: Ryo Nakabayashi (Niigata-ken, JP); Akinori Kojima (Niigata-ken, JP); Akira Sato (Niigata-ken, JP); Keiichiro Sato (Niigata-ken, JP); Masahiro Iizuka (Niigata-ken, JP)
Assignee: Alps Alpine Co., Ltd.
H01F27/255H01F17/04H01F41/0246H01F2017/046H01F2017/048
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Quick Facts
Patent No.
US 12,073,978
App. No.
17/081,644
Granted
Aug 27, 2024
Kind
B2
Abstract

In a coil-embedded dust core constituting an inductance element, a winding body of a coil disposed inside a coil-embedded dust core and a dust core have a relationship that the inner core volume ratio RV defined below is 3 or more and 5 or less: RV=(V1/V2)/(1−V/Vp), where V1 represents a volume of a region in the dust core located on an inner side of the winding body of the coil when the coil-embedded dust core is viewed in a first direction, which is a direction along a winding axis of the coil, V2 represents a volume of a region in the dust core located on an outer side of the winding body of the coil when the coil-embedded dust core is viewed in the first direction, V represents a volume of the dust core, and Vp represents a volume of the coil-embedded dust core.

Claims (18)

1. A coil-embedded dust core comprising:

a dust core containing a magnetic powder; and

a coil embedded in the dust core, the coil having a winding axis along a first direction and a winding body wound around the winding axis, the dust core including a first region located on an inner side of the winding body and a second region located on an outer side of the winding body viewed from the first direction,

wherein the coil-embedded dust core has an inner core volume ratio RV defined as:

RV=(V1/V2)/(1−V/Vp), which is equal to or greater than 3 and equal to or smaller than 5,

where V1 represents a volume of the first region of the dust core, V2 represents a volume of the second region of the dust core, V represents a volume of the dust core, and Vp represents a volume of the coil-embedded dust core.

2. The coil-embedded dust core according to claim 1 , wherein at least a portion of the magnetic powder includes an amorphous magnetic material.

3. The coil-embedded dust core according to claim 2 , wherein the magnetic powder includes the amorphous magnetic material and a crystalline magnetic material.

4. The coil-embedded dust core according to claim 3 , wherein the crystalline magnetic material contains at least one material selected from the group consisting of Fe—Si—Cr alloys, Fe—Ni alloys, Fe—Co alloys, Fe—V alloys, Fe—Al alloys, Fe—Si alloys, Fe—Si—Al alloys, carbonyl iron, and pure iron.

5. The coil-embedded dust core according to claim 4 , wherein the crystalline magnetic material includes an Fe—Si—Cr alloy.

6. The coil-embedded dust core according to claim 2 , wherein the amorphous magnetic material contains at least one material selected from the group consisting of Fe—Si—B alloys, Fe—P—C alloys, and Co—Fe—Si—B alloys.

7. The coil-embedded dust core according to claim 6 , wherein the amorphous magnetic material includes an Fe—P—C alloy.

8. An inductance element comprising:

the coil embedded dust core according to claim 1 ; and

connecting terminals respectively coupled to end portions of the coil of the coil-embedded dust core.

9. An electric or electronic device comprising:

the inductance element according to claim 8 mounted thereon,

wherein the inductance element is connected to a substrate of the electric or electronic device via the connecting terminals.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2025
From: ALPS ALPINE CO., LTD.
To: DELTA ELECTRONICS (JAPAN), INC.
Reel/Frame 070952/0788 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2020
From: NAKABAYASHI, RYO; KOJIMA, AKINORI; SATO, AKIRA; SATO, KEIICHIRO; IIZUKA, MASAHIRO
To: ALPS ALPINE CO., LTD.
Reel/Frame 054184/0754 →
Priority Claims (1)
JP 2018-114527 · Jun 15, 2018 · national
Continuity (2)
Continuation PCTJP2019011818 · Mar 20, 2019
Related Publication 20210074464A1 · Mar 11, 2021