IP Library Granted Patent US 11,894,724
Granted Patent B2
US 11,894,724 · App. 17/084,298 · Granted Feb 6, 2024

Alternator with rotor lamination stack

Inventor: David William Pollock (Milwaukee, WI)
Assignee: Generac Power Systems, Inc.
H02K1/24H02K1/165H02K7/1807H02K3/28
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Quick Facts
Patent No.
US 11,894,724
App. No.
17/084,298
Granted
Feb 6, 2024
Kind
B2
Abstract

A rotor core lamination is provided. The rotor core lamination includes a plurality of salient poles. Each of the salient poles includes: a pole body having a central axis in a radial direction of the rotor core lamination; and a pole shoe extending radially outward from the pole body, wherein the pole shoe has a pole shoe arc, and a central point of the pole shoe arc is offset from the central axis.

Claims (34)

1. A rotor core lamination comprising:

a plurality of salient poles, each of the salient poles comprising:

a pole body having a central axis in a radial direction of the rotor core lamination; and

a pole shoe extending radially outward from the pole body, wherein the pole shoe has a pole shoe arc, and a central point of the pole shoe arc is offset from the central axis;

wherein the rotor core lamination is arranged and configured to operate with a stator, the stator comprising a plurality of stator slots arranged to accommodate stator windings, wherein the plurality of salient poles includes a first salient pole and a second salient pole, the first salient pole being next to the second salient pole, and wherein the central point of the pole shoe arc of the first salient pole is offset with respect to the central axis of the first salient pole by one quarter of a stator slot pitch toward the second salient pole, and the central point of the pole shoe arc of the second salient pole is offset with respect to the central axis of the second salient pole by one quarter of the stator slot pitch toward the first salient pole.

2. The rotor core lamination of claim 1 , wherein the pole shoe comprises a plurality of damper holes.

3. The rotor core lamination of claim 1 , wherein the plurality of salient poles are two salient poles.

4. The rotor core lamination of claim 1 , wherein the plurality of salient poles are four salient poles.

5. The rotor core lamination of claim 1 , wherein the plurality of salient poles are more than four salient poles.

6. A rotor comprising:

a lamination stack comprising a plurality of rotor core laminations, wherein the plurality of rotor core laminations are unskewed; and

main field windings accommodated on the lamination stack;

wherein each of the plurality of rotor core laminations comprises:

a plurality of salient poles, each of the salient poles comprising:

a pole body having a central axis in a radial direction of the rotor core lamination; and

a pole shoe extending radially outward from the pole body, wherein the pole shoe has a pole shoe arc, and a central point of the pole shoe arc is offset from the central axis;

wherein the plurality of salient poles include a first salient pole and a second salient pole, the first salient pole being next to the second salient pole, the central point of the pole shoe arc of the first salient pole being offset with respect to the central point of the pole shoe arc of the second salient pole, wherein the offset of the central point of the pole shoe arc of the first salient pole with respect to the central point of the pole shoe arc of the second salient pole results in an angular displacement of a half stator slot pitch.

7. The rotor of claim 6 , wherein the pole shoe comprises a plurality of damper holes.

8. The rotor of claim 6 , wherein the plurality of salient poles are two salient poles.

9. The rotor of claim 6 , wherein the plurality of salient poles include four salient poles.

10. The rotor of claim 6 , wherein the plurality of salient poles include more than four salient poles.

11. A synchronous electrical machine comprising:

a stator comprising a plurality of stator slots arranged to accommodate stator windings;

a rotor inside the stator, wherein the rotor comprises:

a lamination stack comprising a plurality of rotor core laminations, wherein the plurality of rotor core laminations are unskewed; and

main field windings accommodated on the lamination stack; and

wherein each of the plurality of rotor core laminations comprises:

a plurality of salient poles, each of the salient poles comprising:

a pole body having a central axis in a radial direction of the rotor core lamination; and

a pole shoe extending radially outward from the pole body, wherein the pole shoe has a pole shoe arc, and a central point of the pole shoe arc is offset from the central axis

wherein the plurality of salient poles include a first salient pole and a second salient pole, the first salient pole being next to the second salient pole, and the central point of the pole shoe arc of the first salient pole being offset with respect to the central point of the pole shoe arc of the second salient pole, wherein the offset of the central point of the pole shoe arc of the first salient pole with respect to the central point of the pole shoe arc of the second salient pole results in an angular displacement of a half stator slot pitch.

12. The synchronous electrical machine of claim 11 , wherein the amount of stator slots per pole pair is an even integer.

13. The synchronous electrical machine of claim 11 , wherein the pole shoe comprises a plurality of damper holes.

14. The synchronous electrical machine of claim 11 , wherein the plurality of rotor core laminations comprises a first half stack and a second half stack, and wherein the central point of the pole shoe arc in the first half stack and the central point of the pole shoe arc in the second half stack are offset in opposite directions.

Assignments (2)
SECURITY INTEREST Recorded Sep 19, 2022
From: GENERAC POWER SYSTEMS, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061476/0745 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 23, 2020
From: POLLOCK, DAVID WILLIAM
To: GENERAC POWER SYSTEMS, INC.
Reel/Frame 054450/0216 →