IP Library Granted Patent US 11,346,302
Granted Patent B2
US 11,346,302 · App. 17/086,868 · Granted May 31, 2022

Monolithic heat-exchanger bodies

Inventors: Joshua Tyler Mook (Cincinnati, OH); Kevin Michael VandeVoorde (Cincinnati, OH); Aigbedion Akwara (Cincinnati, OH); Michael Robert Notarnicola (Cincinnati, OH); Jason Joseph Bellardi (Fairfield, OH); Mohammed El Hacin Sennoun (West Chester, OH); Mohamed Osama (Garching, DE); Zachary William Nagel (Liberty Township, OH); Victor Luis Marrero Ortiz (Cincinnati, OH)
Assignee: General Electric Company
F02G1/055B33Y80/00F02G1/04F02G1/044F02G1/047F02G1/05F02G1/053F02G1/057F28D9/04F28F7/02F28F13/003F28F13/14F02G1/0435F02G2243/00F02G2244/50F02G2244/52F02G2250/00F02G2254/10F02G2254/18F02G2258/10F02G2270/80F02G2280/10F28D2021/0026F28F2210/10F28F2250/04
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Quick Facts
Patent No.
US 11,346,302
App. No.
17/086,868
Granted
May 31, 2022
Kind
B2
Abstract

A monolithic heat exchanger body for inputting heat to a closed-cycle engine may include a plurality of heating walls and heat sink, such as a plurality of heat transfer regions. The plurality of heating walls may be configured and arranged in an array of spirals or spiral arcs relative to a longitudinal axis of an inlet plenum. Adjacent portions of the plurality of heating walls may respectively define a corresponding plurality of heating fluid pathways therebetween, for example, fluidly communicating with the inlet plenum. At least a portion of the heat sink may be disposed about at least a portion of the monolithic heat exchanger body. The heat sink may include a plurality of working-fluid bodies, for example, including a plurality of working-fluid pathways that have a heat transfer relationship with the plurality of heating fluid pathways. Respective ones of the plurality of heat transfer regions may have a heat transfer relationship with a corresponding semiannular portion of the plurality of heating fluid pathways. Respective ones of the plurality of heat transfer regions may include a plurality of working-fluid pathways fluidly communicating between a heat input region and a heat extraction region.

Claims (39)

1. A monolithic heat exchanger body for inputting heat to a closed-cycle engine, the monolithic heat exchanger body comprising:

a plurality of heating walls configured and arranged in an array of spirals or spiral arcs relative to a longitudinal axis of an inlet plenum, wherein adjacent portions of the plurality of heating walls respectively define a corresponding plurality of heating fluid pathways fluidly communicating with the inlet plenum; and

a plurality of heat transfer regions, wherein respective ones of the plurality of heat transfer regions have a heat transfer relationship with a corresponding semiannular portion of the plurality of heating fluid pathways, wherein respective ones of the plurality of heat transfer regions comprise a plurality of working-fluid pathways fluidly communicating between a heat input region and a heat extraction region.

2. The monolithic heat exchanger body of claim 1 , wherein respective ones of the plurality of working-fluid pathways have a semiannular configuration, and wherein respective ones of the plurality of working-fluid pathways are concentrically adjacent to at least another one of the plurality of working-fluid pathways.

3. The monolithic heat exchanger body of claim 1 , wherein the plurality of heating fluid pathways pass adjacent to at least some of the plurality of heat transfer regions in a circumferential series, the circumferential series of a respective one of the plurality of heating fluid pathways having a sequence depending at least in part on a circumferential location of an inlet to the respective one of the plurality of heating fluid pathways.

4. The monolithic heat exchanger body of claim 3 , comprising:

a first heating fluid pathway passing adjacent to at least some of the plurality of heat transfer regions in a first circumferential series, the first circumferential series comprising a first heat transfer region followed by a second heat transfer region followed by a third heat transfer region.

5. The monolithic heat exchanger body of claim 4 , comprising:

the first circumferential series comprising a fourth heat transfer region preceded by the third heat transfer region; and

a second heating fluid pathway passing adjacent to at least some of the plurality of heat transfer regions in a second circumferential series, the second circumferential series comprising the second heat transfer region followed by the third heat transfer region followed by the fourth heat transfer region followed by the first heat transfer region.

6. The monolithic heat exchanger body of claim 1 , wherein the plurality of heating fluid pathways comprise:

a first heating fluid pathway fluidly communicating with an outlet plenum at a first circumferential location of from 0 to 30 degrees; and/or

a second heating fluid pathway fluidly communicating with the outlet plenum at a second circumferential location of from 90 to 120 degrees; and/or

a third heating fluid pathway fluidly communicating with the outlet plenum at a third circumferential location of from 180 to 210 degrees; and/or

a fourth heating fluid pathway fluidly communicating with the outlet plenum at a fourth circumferential location of from 270 to 300 degrees.

7. The monolithic heat exchanger body of claim 1 , wherein the plurality of heat transfer regions comprise:

a first heat transfer region disposed about a first circumferential location of the plurality of heating fluid pathways, the first circumferential location being from 270 to 360 degrees; and/or

a second heat transfer region disposed about a second circumferential location of the plurality of heating fluid pathways, the second circumferential location being from 180 to 270 degrees; and/or

a third heat transfer region disposed about a third circumferential location of the plurality of heating fluid pathways, the third circumferential location being from 90 to 180 degrees; and/or

a fourth heat transfer region disposed about a fourth circumferential location of the plurality of heating fluid pathways, the fourth circumferential location being from 0 to 90 degrees.

8. The monolithic heat exchanger body of claim 1 , comprising:

the plurality of heating fluid pathways circumferentially surrounding the inlet plenum, and an outlet plenum circumferentially surrounding the plurality of heating fluid pathways;

wherein the inlet plenum comprises a combustion chamber and/or wherein the outlet plenum comprises a recirculation annulus.

9. The monolithic heat exchanger body of claim 1 , wherein the spirals or spiral arcs correspond to at least a portion of an Archimedean spiral, a Cornu spiral, a Fermat's spiral, a hyperbolic spiral, a logarithmic spiral, a Fibonacchi Spiral, an involute, and/or a squircular spiral.

10. The monolithic heat exchanger body of claim 9 , wherein the spirals or spiral arcs comprise a squircular spiral, at least a portion of the squircular spiral comprising an arc corresponding to a squircle.

11. The monolithic heat exchanger body of claim 1 , wherein a respective one of the plurality of heating fluid pathways has an arc length of from 180 degrees to 1260 degrees.

12. The monolithic heat exchanger body of claim 1 , wherein the monolithic heat exchanger body comprises an additively manufactured monolithic body or an additively manufactured monolithic body-segment.

13. A monolithic heat exchanger body, comprising:

a plurality of heating walls configured and arranged in an array of spirals or spiral arcs relative to a longitudinal axis of an inlet plenum, wherein adjacent portions of the plurality of heating walls respectively define a corresponding plurality of heating fluid pathways therebetween; and

a heat sink, at least a portion of the heat sink disposed about at least a portion of the monolithic heat exchanger body, the heat sink comprising a plurality of working-fluid bodies, the plurality of working-fluid bodies comprising a plurality of working-fluid pathways that have a heat transfer relationship with the plurality of heating fluid pathways.

14. The monolithic heat exchanger body of claim 13 , wherein the inlet plenum comprises or fluidly communicates with a combustion chamber and the plurality of heating fluid pathways fluidly communicate with the inlet plenum.

15. The monolithic heat exchanger body of claim 13 , wherein the heat sink comprises a plurality of heat transfer regions circumferentially spaced about the monolithic heat exchanger body, respective ones of the plurality of heat transfers regions comprising at least one of the plurality of working-fluid bodies.

16. The monolithic heat exchanger body of claim 15 , wherein the plurality of heating fluid pathways are configured and arranged to pass adjacent to at least some of the plurality of heat transfer regions in a circumferential series, the circumferential series of a respective one of the plurality of heating fluid pathways having a sequence depending at least in part on a circumferential location at which the respective one of the plurality of heating fluid pathways fluidly communicated with the inlet plenum.

17. The monolithic heat exchanger body of claim 16 , comprising:

a first heating fluid pathway passing adjacent to at least some of the plurality of heat transfer regions in a first circumferential series, the first circumferential series beginning with a first heat transfer region, and followed by a second heat transfer region, and followed by a third heat transfer region; and

a second heating fluid pathway passing adjacent to at least some of the plurality of heat transfer regions in a second circumferential series, the second circumferential series beginning with the second heat transfer region, and followed by the third heat transfer region, and followed by a fourth heat transfer region.

18. The monolithic heat exchanger body of claim 15 , wherein the plurality of heating walls respectively comprise one or more conduction breaks, and wherein the plurality of heat transfer regions occupy a region of the monolithic heat exchanger body disposed radially or concentrically outward from the plurality of conduction breaks.

19. The monolithic heat exchanger body of claim 13 , wherein the plurality of heating walls have a configuration and arrangement corresponding to at least a portion of one or more of the following: an Archimedean spiral, a Cornu spiral, a Fermat's spiral, a hyperbolic spiral, a logarithmic spiral, a Fibonacchi spiral, an involute, or a squircular spiral.

20. The monolithic heat exchanger body of claim 13 , wherein the monolithic heat exchanger body comprises an additively manufactured monolithic body or an additively manufactured monolithic body-segment.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2023
From: GENERAL ELECTRIC COMPANY
To: HYLIION HOLDINGS CORP
Reel/Frame 064226/0545 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2020
From: MOOK, JOSHUA TYLER; VANDEVOORDE, KEVIN MICHAEL; AKWARA, AIGBEDION; NOTARNICOLA, MICHAEL ROBERT; BELLARDI, JASON JOSEPH; SENNOUN, MOHAMMED EL HACIN; OSAMA, MOHAMED; NAGEL, ZACHARY WILLIAM; MARRERO ORTIZ, VICTOR LUIS
To: GENERAL ELECTRIC COMPANY
Reel/Frame 054242/0776 →
Continuity (7)
Continuation 16878773 · May 20, 2020
Provisional Application 62850692 · May 21, 2019
Provisional Application 62850678 · May 21, 2019
Provisional Application 62850623 · May 21, 2019
Provisional Application 62850599 · May 21, 2019
Provisional Application 62850701 · May 21, 2019
Related Publication 20210062756A1 · Mar 4, 2021