Agricultural system
An agricultural system including: an agricultural baler with a bale-forming chamber; a plunger movable in a reciprocating manner within the bale-forming chamber for compressing plant matter in the bale-forming chamber; and a driveline for moving the plunger within the bale-forming chamber. The driveline comprises at least one bearing. The agricultural system further includes a control unit configured to: receive load-data indicative of a load acting on the plunger during operation of the baler; and determine a bearing-status-signal indicative of wear status the bearing, based on the load-data.
1. An agricultural system comprising:
an agricultural baler comprising:
a bale-forming chamber;
a plunger movable in a reciprocating manner within the bale-forming chamber for compressing plant matter in the bale-forming chamber; and
a driveline for moving the plunger within the bale-forming chamber, the driveline comprising at least one bearing; and
a control unit configured to:
receive load-data indicative of a load acting on the plunger during operation of the baler; and
determine a bearing-status-signal indicative of wear status of the at least one bearing, based on the load-data.
2. The agricultural system of claim 1 , wherein determining the bearing-status-signal comprises identifying non-contact-load-values, representative of load values of the load-data that correspond to phases during operation of the plunger in which the plunger is not in contact with the plant matter.
3. The agricultural system of claim 2 , wherein the non-contact-load-values correspond to load values of the load-data during retraction of the plunger.
4. The agricultural system of claim 2 , wherein the driveline comprises a crankshaft and at least one crank member for converting rotational motion of a crankshaft into a reciprocating motion of the plunger, and wherein identifying non-contact-load-values comprises identifying load-data associated with predetermined angular positions of the at least one crank member or the crankshaft.
5. The agricultural system of claim 2 , wherein determining the bearing-status-signal comprises comparing one or more of the non-contact-load-values to a first predetermined load threshold.
6. The agricultural system of claim 5 , wherein the control unit is further configured to generate a maintenance-signal for informing the operator or requesting a bearing service if one or more of the non-contact-load-values exceed the first predetermined load threshold.
7. The agricultural system of claim 5 , wherein determining the bearing-status-signal comprises comparing one or more non-contact-load-values to a second predetermined load threshold, and wherein the control unit is further configured to automatically stop an operation of the agricultural baler, if one or more of the non-contact-load-values exceed the second predetermined load threshold.
8. The agricultural system of claim 5 , wherein determining the bearing-status-signal comprises comparing one or more non-contact-load-values to a second predetermined load threshold, and wherein the agricultural baler further comprises an input shaft and a flywheel, wherein the driveline further comprises at least one clutch arranged between the input shaft and the flywheel, and wherein the control unit is further configured to automatically disengage the clutch, if one or more of the non-contact-load-values exceed the first or the second predetermined load threshold.
9. The agricultural system of claim 5 , wherein determining the bearing-status-signal comprises comparing one or more non-contact-load-values to a second predetermined load threshold, and wherein the agricultural baler further comprises an input shaft and a flywheel, wherein the driveline further comprises at least one brake, and wherein the control unit is further configured to automatically activate the brake, if one or more of the non-contact-load-values exceed the first or the second predetermined load threshold.
10. The agricultural system of claim 1 , wherein the agricultural baler further comprises a sensor arrangement for generating the load-data, the sensor arrangement comprising at least one load sensor configured to determine values of the load-data during operation of the baler.
11. The agricultural system of claim 10 , wherein the driveline further comprises a crankshaft and at least one crank member for converting rotational motion of the crankshaft into a reciprocating motion of the plunger, and wherein the at least one load sensor is arranged between the at least one crank member and the plunger.
12. The agricultural system of claim 11 , wherein:
the driveline comprises at least one conrod for connecting the at least one crank member to the plunger,
the conrod has a first end connected to the at least one crank member via the at least one bearing,
the conrod has a second end connected to the plunger via the at least one bearing, and
the load sensor is connected to the at least one bearing.
13. The agricultural system of claim 10 , wherein the at least one load sensor is a force transducer for converting the load acting on the plunger into an electrical signal.
14. A computer-implemented method for controlling an agricultural baler, said baler comprising:
a bale-forming chamber;
a plunger movable in a reciprocating manner within the bale-forming chamber for compressing plant matter in the bale-forming chamber; and
a driveline for moving the plunger within the bale-forming chamber, the driveline comprising at least one bearing,
wherein the method comprises:
receiving load-data indicative of a load acting on the plunger during operation of the baler; and
determining a bearing-status-signal indicative of wear status of the bearing, based on the load-data.