IP Library Granted Patent US 11,876,180
Granted Patent B2
US 11,876,180 · App. 17/091,695 · Granted Jan 16, 2024

Silicon-based energy storage devices with metal sulfide containing electrolyte additives

Inventors: Benjamin Yong Park (Mission Viejo, CA); Liwen Ji (San Diego, CA)
Assignee: Enevate Corporation
H01M10/0567H01M4/0404H01M4/1395H01M4/386H01M4/62H01M10/0525H01M2300/0025
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Quick Facts
Patent No.
US 11,876,180
App. No.
17/091,695
Granted
Jan 16, 2024
Kind
B2
Abstract

Electrolytes and electrolyte additives for energy storage devices comprising metal sulfide compounds are disclosed. The energy storage device comprises a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, an electrolyte, and at least one electrolyte additive selected from a metal sulfide compound.

Claims (33)

1. An energy storage device comprising:

a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode;

a separator between the first electrode and the second electrode; and

an electrolyte composition; wherein said electrolyte composition contains at least one electrolyte additive comprising a metal sulfide compound; and

wherein said electrolyte composition is a liquid composition comprising a solvent, a lithium-containing salt and said metal sulfide compound dissolved in said solvent; and where said solvent comprises both a fluorine-containing cyclic carbonate and a linear carbonate.

2. The energy storage device of claim 1 , wherein the second electrode is a Si-dominant electrode.

3. The energy storage device of claim 1 , wherein the second electrode comprises a self-supporting composite material film.

4. The energy storage device of claim 3 , wherein the composite material film comprises:

greater than 0% and less than about 95% by weight of silicon particles, and

greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase that holds the composite material film together such that the silicon particles are distributed throughout the composite material film.

5. The energy storage device of claim 1 , wherein said solvent comprises fluoroethylene carbonate (FEC).

6. The energy storage device of claim 5 , wherein said solvent is substantially free of non-fluorine containing cyclic carbonate.

7. The energy storage device of claim 1 , wherein the metal sulfide compound is selected from the group consisting of lithium sulfide (Li 2 S), a Li polysulfide, and a transition metal sulfide.

8. The energy storage device of claim 7 , wherein the transition metal sulfide is selected from the group consisting of FeS 2 , CoS 2 , NiS 2 , MoS 2 , CrS 2 , WS 2 , TiS 2 , ZnS 2 , BiS 2 , CuS 2 , VS 2 , ZrS 2 , SnS 2 and MnS 2 .

9. A method of forming an energy storage device, the method comprising:

forming an energy storage device comprising a cathode, an electrolyte composition, and an anode;

wherein said electrolyte composition comprises an additive compound;

said additive compound comprising at least one metal sulfide compound; and

wherein said electrolyte composition is a liquid composition comprising a solvent, a lithium-containing salt and said metal sulfide compound dissolved in said solvent; and where said solvent comprises both a fluorine-containing cyclic carbonate and a linear carbonate;

wherein said one or both of said cathode and said anode is formed using, at least, the following steps:

said electrode material is mixed to create a slurry;

said electrolyte composition is added to said slurry;

said slurry is coated on metal foil; and

the coated metal foil is dried.

10. The method of claim 9 , wherein the second electrode is a Si-dominant electrode.

11. The method of claim 9 , wherein the second electrode comprises a self-supporting composite material film.

12. The method of claim 11 , wherein the composite material film comprises:

greater than 0% and less than about 95% by weight of silicon particles, and

greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase that holds the composite material film together such that the silicon particles are distributed throughout the composite material film.

13. The method of claim 9 , wherein said solvent further comprises fluoroethylene carbonate (FEC).

14. The method of claim 13 , wherein said solvent is substantially free of non-fluorine containing cyclic carbonate.

15. The method of claim 9 , wherein the metal sulfide compound is selected from the group consisting of lithium sulfide (Li 2 S), a Li polysulfide, and a transition metal sulfide.

16. The method of claim 15 , wherein the transition metal sulfide is selected from the group consisting of FeS 2 , CoS 2 , NiS 2 , MoS 2 , CrS 2 , WS 2 , TiS 2 , ZnS 2 , BiS 2 , CuS 2 , VS 2 , ZrS 2 , SnS 2 and MnS 2 .

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2023
From: PARK, BENJAMIN YONG; JI, LIWEN
To: ENEVATE CORPORATION
Reel/Frame 065631/0521 →
Continuity (2)
Provisional Application 62931640 · Nov 6, 2019
Related Publication 20210135288A1 · May 6, 2021