Amine absorber configuration
Provided are a process and a system for treating both a high-pressure (HP) and a low-pressure (LP) acid gas-containing gas streams. The system includes a HP absorber unit, a flash drum coupled downstream of the HP absorber unit, and a LP absorber unit coupled downstream of the flash drum. The process includes introducing a HP rich amine solution from a HP absorber unit into a flash drum, operating the flash drum such that a flashed sour gas and a flash drum rich amine solution are produced, and introducing the flashed sour gas and the LP acid gas-containing gas stream into a LP absorber unit.
1. A process for amine treating acid gas-containing gas streams, the process comprising:
introducing a first lean amine solution and a high pressure hydrogen recycle gas from a hydrocracker or a hydrotreater system directly into a high-pressure (HP) absorber unit, wherein the hydrogen recycle gas has a pressure in a range of from 50 bar to 150 bar and wherein temperature of the first lean amine solution is maintained about 10° C. greater than temperature of a HP hydrogen recycle as feed;
operating the HP absorber unit such that a rich HP amine solution and a HP treated gas are produced;
introducing the rich HP amine solution from the HP absorber unit into a flash drum;
operating the flash drum such that a flashed sour gas and a flash drum rich amine solution are produced from the rich HP amine solution;
introducing the flashed sour gas into a low-pressure (LP) absorber unit,
wherein the flash drum is positioned between the HP absorber unit and the LP absorber unit, and wherein the flash drum operates at a pressure in a range of from 1 bar to 3 bar greater than the pressure of the LP absorber unit and at a pressure that is less than a pressure of the HP absorber unit; and
operating the LP absorber unit such that a rich LP amine solution and a LP treated gas are produced, wherein the LP absorber removes at least 99.95 mole % of the hydrogen sulfide introduced into the LP absorber unit to produce the LP treated gas.
2. The process of claim 1 where the flashed sour gas comprises a majority of hydrogen, a substantial amount of hydrogen sulfide, and a significant amount of light hydrocarbons.
3. The process of claim 1 where the rich HP amine solution comprises a significant amount of “free” hydrogen sulfide.
4. The process of claim 1 further comprising mixing a LP sour off-gas with the flashed sour gas to form a LP off-gas feed; and introducing the LP off-gas feed into the LP absorber unit.
5. The process of claim 4 where the LP sour off-gas comprises a majority of hydrogen, a substantial amount of light hydrocarbons, a substantial amount of medium hydrocarbons, and at least a significant amount of hydrogen sulfide.
6. The process of claim 1 further comprising introducing a second lean amine solution into the LP absorber unit, and operating the LP absorber unit such that a rich LP amine solution and a treated LP off-gas are produced.
7. The process of claim 6 further comprising combining the rich LP amine solution and the flash drum rich amine solution to form a combined LP amine solution; and introducing the combined LP amine solution into an amine recovery unit.
8. The process of claim 7 where the flash drum operates at a pressure such that the pressure of the flash drum rich amine solution is equal to or greater than a pump discharge pressure of the rich LP amine solution such that the flash drum rich amine solution is combined with the LP amine solution downstream of a rich solution pump for the rich LP amine solution.
9. The process of claim 6 where the treated LP off-gas comprises a majority of hydrogen, a substantial amount of light hydrocarbons, a significant amount of medium hydrocarbons, and an incidental amount of hydrogen sulfide.
10. The process of claim 1 where the HP hydrogen recycle gas feed comprises a majority of hydrogen, at least a significant amount of light hydrocarbons, a detectable amount of medium hydrocarbons, and a significant amount of hydrogen sulfide.
11. The process of claim 1 where the flashed sour gas is introduced into a knock-out (KO) pot before introduction into the LP absorber unit.