Metallic container dome configured to deform at a predetermined pressure
Methods and apparatus for forming a metallic dome are provided. More specifically, the present invention relates to a metallic dome that may be used to seal an aerosol container. The metallic dome includes a novel flattened relief panel and an inwardly oriented arch configured to deform in response to pressure within the aerosol container exceeding a predetermined amount. In one embodiment, the flattened relief panel is substantially planar. Optionally, the metallic dome includes at least a first inwardly oriented arch with a first radius of curvature and a second inwardly oriented arch with a second radius of curvature.
1. A forming tool to shape a metallic dome for an aerosol container, the metallic dome having a geometry configured to deform in response to a predetermined pressure within the aerosol container, comprising:
a body portion configured to be interconnected to a tooling assembly; and
a face portion to shape an inwardly oriented arch of the metallic dome, the face portion having a first diameter and including:
a first outwardly oriented arch with a first radius of curvature;
a second outwardly oriented arch interconnected to the first outwardly oriented arch, the second outwardly oriented arch having a second radius of curvature wherein the second radius of curvature is less than the first radius of curvature; and
a flattened portion, interconnected to the second outwardly oriented arch, wherein the flattened portion is substantially linear and includes a second diameter that is between 17.0% and 21.0% of the first diameter.
2. The forming tool of claim 1 , wherein the face portion further comprises a third outwardly oriented arch interconnected between the second outwardly oriented arch and the flattened portion, the third outwardly oriented arch having a third radius of curvature that is greater than the first radius of curvature.
3. The forming tool of claim 2 , wherein the face portion further comprises a fourth outwardly oriented arch interconnected between the third outwardly oriented arch and the flattened portion, the fourth outwardly oriented arch having a fourth radius of curvature that is one-fifth of the third radius of curvature.
4. The forming tool of claim 1 , wherein the second radius of curvature is less than one-fourth of the first radius of curvature.
5. The forming tool of claim 1 , wherein the second radius of curvature is one-fifth of the first radius of curvature.
6. The forming tool of claim 1 , wherein the second radius of curvature has a center forming a third diameter, the third diameter being between 65% and 70% of the first diameter.
7. The forming tool of claim 1 , wherein the flattened portion is configured to form a flattened relief panel in the metallic dome, wherein the exterior surface of the flattened relief panel is not scored.
8. The forming tool of claim 7 , wherein the forming tool is configured to form a metallic dome that is devoid of scores and coins.
9. The forming tool of claim 1 , wherein the flattened portion is configured to form a flattened relief panel in the metallic dome, wherein the flattened relief panel has a relief panel diameter which is between 18.0% and 19.4% of an interior diameter of a peripheral curl.
10. The forming tool of claim 1 , wherein the flattened portion is configured to form a corresponding flattened relief panel in the metallic dome, wherein the flattened relief panel has a surface area which is between 2.0% and 5.6% of the surface area of the metallic dome.
11. The forming tool of claim 1 , wherein the forming tool is configured to form a metallic dome that has a height that is between 15% and 18.5% of an outermost diameter of a peripheral curl.
12. The forming tool of claim 1 , wherein the flattened portion is substantially centered on a longitudinal axis of the forming tool.
13. A forming tool to shape a metallic dome for an aerosol container, the metallic dome having a geometry configured to deform in response to a predetermined pressure within the aerosol container, comprising:
a body portion configured to be interconnected to a tooling assembly; and
a face portion to shape an inwardly oriented arch of the metallic dome, the face portion having a first diameter and including:
a first outwardly oriented arch with a first radius of curvature;
a second outwardly oriented arch interconnected to the first outwardly oriented arch, the second outwardly oriented arch having a second radius of curvature;
a flattened portion which is substantially linear and including a second diameter that is between 17.0% and 21.0% of the first diameter;
a third outwardly oriented arch interconnected to the second outwardly arch, the third outwardly oriented arch having a third radius of curvature that is greater than the first radius of curvature; and
a fourth outwardly oriented arch interconnected to the third outwardly oriented arch and to the flattened portion, the fourth outwardly oriented arch having a fourth radius of curvature that is one-fifth of the third radius of curvature.
14. The forming tool of claim 13 , wherein the second radius of curvature is less than one-fourth of the first radius of curvature.
15. The forming tool of claim 13 , wherein the second radius of curvature is one-fifth of the first radius of curvature.
16. The forming tool of claim 13 , wherein the second radius of curvature has a center forming a third diameter, wherein the third diameter is between 65% and 70% of the first diameter.
17. The forming tool of claim 13 , wherein the flattened portion is configured to form a flattened relief panel in the metallic dome, wherein the exterior surface of the flattened relief panel is not scored.
18. The forming tool of claim 17 , wherein the forming tool is configured to form a metallic dome that is devoid of scores and coins.
19. The forming tool of claim 13 , wherein the flattened portion is configured to form a flattened relief panel in the metallic dome, wherein the flattened relief panel has a relief panel diameter which is between 18.0% and 19.4% of an interior diameter of a peripheral curl.
20. The forming tool of claim 13 , wherein the flattened portion is configured to form a flattened relief panel in the metallic dome, wherein the flattened relief panel has a surface area which is between 2.0% and 5.6% of the surface area of the metallic dome.
21. The forming tool of claim 13 , wherein the forming tool is configured to form a metallic dome that has a height that is between 15% and 18.5% of an outermost diameter of a peripheral curl.
22. The forming tool of claim 13 , wherein the flattened portion is substantially centered on a longitudinal axis of the forming tool.
23. A forming tool to shape a metallic dome for an aerosol container, the metallic dome having a geometry configured to deform in response to a predetermined pressure within the aerosol container, comprising:
a body portion configured to be interconnected to a tooling assembly; and
a face portion to shape an inwardly oriented arch of the metallic dome, the face portion having a first diameter and including:
a first outwardly oriented arch with a first radius of curvature, wherein the first radius of curvature is consistent, wherein the first outwardly oriented arch extends from a countersink forming portion of the face;
a second outwardly oriented arch interconnected to the first outwardly oriented arch, the second outwardly oriented arch having a second radius of curvature, wherein the second radius of curvature is less than the first radius of curvature, and wherein the second radius of curvature is consistent; and
a flattened portion interconnected to the second outwardly oriented arch, wherein the flattened portion is substantially linear and including a second diameter that is between 17.0% and 21.0% of the first diameter.