Wire with unequal dimensions for cables in information handling systems
A cable of an information handling system may include a first signal wire, a first drain wire, and a plastic sheath enclosing a volume having at least the first signal wire. To reduce mechanical stress on the cable and the drain wire, the drain wire has a ratio of length along a first axis and along a second axis perpendicular to the first axis that is not equal to one. When bending a cable away from a first axis parallel to the cable's thickness defined as the longest dimension or towards a second axis that is perpendicular to the first axis, the top surface of the wire in the bend undergoes tensile stress and the bottom surface undergoes compression stress, and the non-equal lengths along the two axis reduce the effect of the compression and tensile stresses.
1. An apparatus, comprising:
a first signal wire;
a first drain wire, wherein the first drain wire has a ratio of length along a first axis and along a second axis perpendicular to the first axis that is not equal to one; and
a protective sheath enclosing a volume comprising at least the first signal wire and the first drain wire, wherein the first signal wire and the first drain wire are configured to be folded such that compressive stress is applied along a length of the first drain wire corresponding to a longer axis of the first axis and the second axis of the first drain wire.
2. The apparatus of claim 1 , wherein the first drain wire is rectangular.
3. The apparatus of claim 1 , wherein the first drain wire is oval.
4. The apparatus of claim 1 , wherein the ratio along the first axis and the second axis is between 5-10.
5. The apparatus of claim 1 , further comprising: a second signal wire; and a second drain wire.
6. The apparatus of claim 5 , wherein the second signal wire, the second drain wire, the first signal wire and the first drain wire are twisted together in a helix configuration.
7. The apparatus of claim 6 , wherein the first signal wire, the second signal wire, the first drain wire, and the second drain wire comprise a first wire pair, the apparatus further comprising a second wire pair, wherein the first wire pair and the second wire pair are configured to transmit data in parallel.
8. An information handling system, comprising:
a first component;
a second component; and
a cable comprising:
a first signal wire;
a first drain wire, wherein the first drain wire has a ratio of length along a first axis and along a second axis perpendicular to the first axis that is not equal to one; and
a protective sheath enclosing a volume comprising at least the first signal wire, wherein the first signal wire and the first drain wire are folded such that compressive stress is applied along a length of the first drain wire corresponding to a longer axis of the first axis and the second axis of the first drain wire.
9. The cable of claim 8 , wherein the first drain wire is rectangular.
10. The cable of claim 8 , wherein the first drain wire is oval.
11. The cable of claim 8 , further comprising a conductive shield enclosing the first signal wire; and an insulator surrounding the first signal wire.
12. The cable of claim 8 , further comprising: a second signal wire; and a second drain wire.
13. The cable of claim 12 , wherein the second signal wire, the second drain wire, the first signal wire and the first drain wire are twisted together in a helix configuration.
14. The cable of claim 13 , wherein the first signal wire, the second signal wire, the first drain wire, and the second drain wire comprise a first wire pair, the cable further comprising a second wire pair, wherein the first wire pair and the second wire pair are configured to transmit data in parallel.
15. A method, comprising:
enclosing a first signal wire in an insulator;
enclosing the first signal wire in a conductive shield; and
enclosing the first signal wire and a first drain wire in a protective sheathing, wherein the first drain wire has a ratio of length along a first axis and along a second axis perpendicular to the first axis that is not equal to one and configured to be folded such that compressive stress is applied along a length of the first drain wire corresponding to a longer axis of the first axis and the second axis of the first drain wire.
16. The method of claim 15 , further comprising forming the first drain wire into a rectangular shape.
17. The method of claim 15 , further comprising forming the first drain wire into an oval shape.
18. The method of claim 15 , further comprising:
enclosing a second signal wire in an insulator;
enclosing the second signal wire in a conductive shield; and
combining, into a first wire pair, the first signal wire, the second signal wire, the first drain wire, and a second drain wire, wherein the second drain wire has a ratio of length along a third axis and along a fourth axis perpendicular to the third axis that is not equal to one,
wherein the second signal wire and the second drain wire are enclosed in the sheathing with the first signal wire and the first drain wire.
19. The method of claim 18 , wherein the second signal wire, the second drain wire, the first signal wire and the first drain wire are twisted together in a helix configuration.
20. The method of claim 15 , further comprising rotating the first signal wire and the first drain wire in a helix configuration.