IP Library Granted Patent US 11,444,526
Granted Patent B2
US 11,444,526 · App. 17/103,149 · Granted Sep 13, 2022

Systems and methods for reducing physical size of power converter with active filter

Inventors: Xiaorui Wang (Edina, MN); Ryan Wayne Schumacher (Bloomington, MN)
Assignee: Thermo King Corporation
H02M1/08H02M7/217H02M7/48B60H1/3226B60H2001/3292
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Quick Facts
Patent No.
US 11,444,526
App. No.
17/103,149
Granted
Sep 13, 2022
Kind
B2
Abstract

Methods and systems for controlling a multipurpose power converter for converting power for a transport climate control system are provided. The multipurpose power converter includes a rectifier having a first leg, a second leg, and a third leg. The multipurpose power converter also includes a first switch, a second switch, and an inductor-capacitor network. The first switch and the second switch are connected to the third leg. The inductor-capacitor network is connected to the first switch. When the first switch is on and the second switch is off, the multipurpose power converter is configured as a single-phase AC power converter. When the first switch is off and the second switch is on, the multipurpose power converter is configured as a three-phase AC power converter.

Claims (49)

1. A multipurpose power converter for converting power for a transport climate control system, the multipurpose power converter comprising:

a rectifier having a first leg, a second leg, and a third leg;

a first switch and a second switch; and

an inductor-capacitor network,

wherein the first switch and the second switch are connected to the third leg, the second switch being between a power source and the third leg;

the inductor-capacitor network is connected to the first switch, the first switch being between the third leg and the inductor-capacitor network;

when the first switch is on and the second switch is off, the multipurpose power converter is configured as a single-phase AC power converter; and

when the first switch is off and the second switch is on, the multipurpose power converter is configured as a three-phase AC power converter.

2. The multipurpose power converter according to claim 1 , wherein the third leg includes a connection point between a first active switch and a second active switch, and

a first end of the first switch and a first end of the second switch are connected to the connection point.

3. The multipurpose power converter according to claim 2 , wherein a second end of the first switch is connected to an inductor of the inductor-capacitor network.

4. The multipurpose power converter according to claim 1 , wherein when the first switch is on and the second switch is off, the third leg and the inductor-capacitor network are configured as an active filter in the single-phase AC power converter.

5. The multipurpose power converter according to claim 1 , wherein when the first switch is off and the second switch is on, the inductor-capacitor network is switched off in the three-phase AC power converter.

6. A multipurpose power converter system configured to provide AC power to a load of a transport climate control system, the multipurpose power converter system comprising:

a multipurpose power converter including:

a rectifier having a first leg, a second leg, and a third leg;

a first switch and a second switch; and

an inductor-capacitor network,

wherein the first switch and the second switch are connected to the third leg, the second switch being between a power source and the third leg;

the inductor-capacitor network is connected to the first switch, the first switch being between the third leg and the inductor-capacitor network;

when the first switch is on and the second switch is off, the multipurpose power converter is configured as a single-phase AC power converter; and

when the first switch is off and the second switch is on, the multipurpose power converter is configured as a three-phase AC power converter;

a DC-link capacitor; and

a controller,

wherein the DC-link capacitor is connected to the multipurpose power converter, and

the controller is configured to control the first switch and the second switch.

7. The multipurpose power converter system according to claim 6 , wherein the third leg includes a connection point between a first active switch and a second active switch, and

a first end of the first switch and a first end of the second switch are connected to the connection point.

8. The multipurpose power converter system according to claim 7 , wherein a second end of the first switch is connected to an inductor of the inductor-capacitor network, and

a capacitor of the inductor-capacitor network is connected to the DC-link capacitor.

9. The multipurpose power converter system according to claim 6 , wherein when the first switch is on and the second switch is off, the third leg and the inductor-capacitor network are configured as an active filter in the single-phase AC power converter.

10. The multipurpose power converter system according to claim 6 , wherein when the first switch is off and the second switch is on, the inductor-capacitor network is switched off in the three-phase AC power converter.

11. The multipurpose power converter system according to claim 6 , wherein when a single-phase AC utility power is powering the transport climate control system, the controller is configured to switch the first switch on and to switch the second switch off.

12. The multipurpose power converter system according to claim 6 , wherein when a three-phase AC utility power is powering the transport climate control system, the controller is configured to switch the first switch off and to switch the second switch on.

13. The multipurpose power converter system according to claim 6 , further comprising a load,

the multipurpose power converter and the DC-link capacitor are configured to provide power to the load.

14. The multipurpose power converter system according to claim 13 , wherein the load includes an inverter circuit.

15. A method for controlling a multipurpose power converter for converting power for a transport climate control system, the multipurpose power converter including a rectifier having a first leg, a second leg, and a third leg; a first switch and a second switch; and an inductor-capacitor network, the first switch and the second switch are connected to the third leg, the second switch being between a power source and the third leg; and the inductor-capacitor network is connected to the first switch, the first switch being between the third leg and the inductor-capacitor network;

the method comprising:

determining that the multipurpose power converter is connected to one of a single-phase AC power source and a three-phase AC power source;

when the multipurpose power converter is connected to a single-phase AC power source, controlling, by a controller, the first switch on and the second switch off, so that the multipurpose power converter is configured as a single-phase AC power converter; and

when the multipurpose power converter is connected to a three-phase AC power source, controlling, by the controller, the first switch off and the second switch on, so that the multipurpose power converter is configured as a three-phase AC power converter.

16. The transport climate control system according to claim 15 , wherein the third leg includes a connection point between a first active switch and a second active switch, and

a first end of the first switch and a first end of the second switch are connected to the connection point.

17. The transport climate control system according to claim 15 , wherein a second end of the first switch is connected to an inductor of the inductor-capacitor network, and

a capacitor of the inductor-capacitor network is connected to a DC-link capacitor.

18. The transport climate control system according to claim 15 , wherein when the first switch is on and the second switch is off, the third leg and the inductor-capacitor network are configured as an active filter in the single-phase AC power converter.

19. The transport climate control system according to claim 15 , wherein when the first switch is off and the second switch is on, the inductor-capacitor network is switched off in the three-phase AC power converter.

20. The transport climate control system according to claim 15 , wherein the multipurpose power converter and a DC-link capacitor are configured to provide power to a load.

Assignments (2)
CHANGE OF NAME Recorded Mar 21, 2023
From: THERMO KING CORPORATION
To: THERMO KING LLC
Reel/Frame 063124/0132 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 24, 2020
From: WANG, XIAORUI; SCHUMACHER, RYAN WAYNE
To: THERMO KING CORPORATION
Reel/Frame 054460/0699 →
Continuity (1)
Related Publication 20220166304A1 · May 26, 2022