IP Library Granted Patent US 11,309,828
Granted Patent B2
US 11,309,828 · App. 17/103,299 · Granted Apr 19, 2022

Roof integrated photovoltaic module with spacer

Inventors: William Sirski (San Jose, CA); Thierry Nguyen (San Francisco, CA)
Assignee: GAF Energy LLC
H02S20/25H02S40/34H02S40/425
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Quick Facts
Patent No.
US 11,309,828
App. No.
17/103,299
Granted
Apr 19, 2022
Kind
B2
Abstract

A photovoltaic module including a surface and at least one spacer juxtaposed with the surface. The at least one spacer is positioned intermediate the surface and the roof deck. The photovoltaic module is elevated from the roof deck by the spacer to promote air flow underneath the photovoltaic module. The spacer is made from a material that provides impact resistance and walkability.

Claims (35)

1. A system, comprising:

a plurality of photovoltaic modules,

wherein the plurality of photovoltaic modules includes a first photovoltaic module and a second photovoltaic module,

each of the photovoltaic modules including

a first end,

a second end opposite the first end,

a first surface extending from the first end to the second end,

a second surface opposite the first surface and extending from the first end to the second end, and

at least one spacer juxtaposed with the second surface,

wherein the at least one spacer includes a mat of fiber wool,

wherein the fibers form an air-permeable mesh,

wherein the at least one spacer includes a density of 40 kg/m 3 to 150 kg/m 3 and a crush strength of 29 psi to 200 psi,

wherein the at least one spacer is positioned between the second surface and the roof deck, and

wherein the at least one spacer includes a nail plate configured to receive at least one nail,

wherein the plurality of photovoltaic modules is configured to be installed on a roof deck, and

a fan installed on the roof deck and adjacent to the at least one of the plurality of photovoltaic modules,

wherein the fan is configured to exhaust air through the at least one spacer of the at least one of the photovoltaic modules,

wherein the at least one spacer of each of the first photovoltaic module and the second photovoltaic module covers a portion of the second surface of the first or second photovoltaic module,

wherein an uncovered portion of the second surface of the first photovoltaic module overlaps the first surface of the second photovoltaic module,

a watershedding layer located between the at least one spacer and the roof deck.

2. The system of claim 1 , wherein the second surface includes a surface area, and wherein the at least one spacer covers the surface area in its entirety.

3. The system of claim 1 , wherein the second surface includes a surface area, and wherein the at least one spacer covers at least a portion of the surface area.

4. The system of claim 1 , wherein at least a portion of the at least one spacer extends outwardly from the first end.

5. The system of claim 1 , wherein the at least one spacer includes a plurality of spacers.

6. The system of claim 5 , wherein the plurality of spacers is arranged in an array.

7. The system of claim 6 , wherein each of the plurality of spacers includes a rectangular profile.

8. The system of claim 6 , wherein each of the plurality of spacers includes a circular profile.

9. The system of claim 1 , wherein the at least one spacer is attached to the second surface.

10. The system of claim 1 , wherein the at least one spacer includes a thickness of 5 mm to 50 mm.

11. The system of claim 1 , wherein the at least one spacer includes at least one cutout that is sized and shaped to receive at least one electrical component.

12. The system of claim 11 , wherein the at least one electrical component includes a junction box.

13. The system of claim 11 , wherein the at least one electrical component includes an electrical connector.

14. The system of claim 1 , wherein the at least one spacer of the first photovoltaic module is proximate to the at least one spacer of the second photovoltaic module.

15. The system of claim 1 , further comprising at least one hooking loop adapted to be attached to the roof deck, wherein the at least one hooking loop is configured to engage the at least one spacer.

16. The system of claim 1 , wherein the fiber wool is a composite fiber wool.

Assignments (2)
SECURITY INTEREST Recorded Sep 23, 2021
From: BMIC LLC; ELKCORP; ELK COMPOSITE BUILDING PRODUCTS, INC.; ELK PREMIUM BUILDING PRODUCTS, INC.; HBP ACQUISITION LLC; GAF ENERGY LLC; SIPLAST, INC.; SPECIALTY GRANULES INVESTMENTS LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 057572/0607 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2021
From: SIRSKI, WILLIAM; NGUYEN, THIERRY
To: GAF ENERGY LLC
Reel/Frame 054862/0106 →