IP Library Granted Patent US 11,920,871
Granted Patent B2
US 11,920,871 · App. 17/104,339 · Granted Mar 5, 2024

Methods and systems for measuring state of charge of a phase change material thermal battery

Inventors: Nader Maharmeh (Manassas, VA); Craig English (Indianapolis, IN); Eric Donovan (Fishers, IN); Eugene Jansen (Stafford, VA); Ryan Young (Warrenton, VA)
Assignee: ROLLS-ROYCE NORTH AMERICAN TECHNOLOGIES INC.
F28D20/028G01K17/00
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Quick Facts
Patent No.
US 11,920,871
App. No.
17/104,339
Granted
Mar 5, 2024
Kind
B2
Abstract

A thermal battery system may be provided comprising: a vessel comprising a phase change material and a gas; a heat exchanger configured to transfer heat to and/or from the phase change material; a temperature sensor configured to detect an indication of a temperature of the gas; a pressure sensor configured to detect an indication of a pressure of the gas; and a processor configured to determine a state of charge of the thermal battery system from the indication of the pressure and the indication of the temperature of the gas.

Claims (27)

1. A method of determining a capacity of a thermal battery, comprising:

transferring heat to and/or from a phase change material in a vessel via a heat exchanger;

detecting an indication of a plurality of temperatures corresponding to a plurality of volumes of the phase change material with a plurality of temperature sensors; and

determining a real-time heat duty of the phase change material from the indication of the temperatures corresponding to the volumes of the phase change material with temperature sensors,

wherein the vessel further comprises a gas that is adjacent to the phase change material, the method further comprising:

detecting an indication of a temperature of the gas with a temperature sensor;

detecting an indication of a pressure of the gas with a pressure sensor; and

determining a state of charge of the phase change material from the indication of the pressure of the gas and the indication of the temperature of the gas, wherein the state of charge of the phase change material is determined from the indication of the pressure of the gas and the indication of the temperature of the gas by determining a total volume of the gas from the indication of the pressure and the indication of the temperature of the gas and determining a total volume of the phase change material by subtracting the total volume of the gas from the volume of the vessel.

2. The method of claim 1 further comprising determining the real-time heat duty of the phase change material by determining a real-time heat duty for each of the volumes of the phase change material based on a heat transfer area and thermal resistance at locations in the heat exchanger associated with the volumes and by summing the real-time heat duty for each of volumes.

3. The method of claim 1 , wherein the state of charge of the phase change material is further determined by determining an average density of the phase change material as the mass of the phase change material divided by the total volume of the phase change material, and looking up the state of charge in a mapping that maps phase change material densities to the state of charge of the phase change material or to an enthalpy of the phase change material.

4. The method of claim 1 , wherein the state of charge of the phase change material is further determined by determining an average density of the phase change material as the mass of the phase change material divided by the total volume of the phase change material, and determining an enthalpy of the phase change material from the average density of the phase change material.

5. A method of determining a capacity of a thermal battery, comprising:

transferring heat to and/or from a phase change material in a vessel via a heat exchanger;

detecting an indication of a plurality of temperatures corresponding to a plurality of volumes of the phase change material with a plurality of temperature sensors;

determining a real-time heat duty of the phase change material from the indication of the temperatures corresponding to the volumes of the phase change material with temperature sensors and by determining a real-time heat duty for each of the volumes of the phase change material based on a heat transfer area and thermal resistance at locations in the heat exchanger associated with the volumes and by summing the real-time heat duty for each of volumes.

6. A method of determining a capacity of a thermal battery, comprising:

transferring heat to and/or from a phase change material in a vessel via a heat exchanger;

detecting an indication of a plurality of temperatures corresponding to a plurality of volumes of the phase change material with a plurality of temperature sensors, wherein the volumes are arranged in a matrix within the vessel; and

determining a real-time heat duty of the phase change material from the indication of the temperatures corresponding to the volumes of the phase change material with temperature sensors and by determining a real-time heat duty for each of the volumes of the phase change material based on a heat transfer area and thermal resistance at locations in the heat exchanger associated with the volumes and by summing the real-time heat duty for each of volumes.

7. The method of claim 6 , wherein the vessel further comprises a gas that is separate from the phase change material, the method further comprising:

detecting an indication of a temperature of the gas with a temperature sensor;

detecting an indication of a pressure of the gas with a pressure sensor; and

determining a state of charge of the phase change material from the indication of the pressure of the gas and the indication of the temperature of the gas.

8. The method of claim 7 , wherein the state of charge of the phase change material is determined from the indication of the pressure of the gas and the indication of the temperature of the gas when the temperatures corresponding to the volumes of the phase change material is less than a predetermined temperature, and the state of charge of the phase change material is determined by integrating the real-time heat duty of the phase change material over time when the temperatures corresponding to the volumes of the phase change material is greater than the predetermined temperature.

9. The method of claim 7 , wherein the state of charge of the phase change material is determined from the indication of the pressure of the gas and the indication of the temperature of the gas by determining a total volume of the gas from the indication of the pressure and the indication of the temperature of the gas and determining a total volume of the phase change material by subtracting the total volume of the gas from the volume of the vessel.

10. The method of claim 8 , wherein the state of charge of the phase change material is determined by determining an average density of the phase change material as the mass of the phase change material divided by the total volume of the phase change material, and looking up the state of charge in a mapping that maps phase change material densities to the state of charge of the phase change material or to an enthalpy of the phase change material.

11. The method of claim 7 , wherein the state of charge of the phase change material is determined by determining an average density of the phase change material as the mass of the phase change material divided by a total volume of the phase change material, and determining an enthalpy of the phase change material from the average density of the phase change material.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2020
From: THERMAL AND FLUIDS SOLUTIONS GROUP, LLC
To: ROLLS-ROYCE NORTH AMERICAN TECHNOLOGIES INC.
Reel/Frame 054559/0645 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2020
From: MAHARMEH, NADER; ENGLISH, CRAIG; DONOVAN, ERIC
To: ROLLS-ROYCE NORTH AMERICAN TECHNOLOGIES INC.
Reel/Frame 054470/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2020
From: JANSEN, EUGENE; YOUNG, RYAN
To: THERMAL AND FLUIDS SOLUTIONS GROUP, LLC
Reel/Frame 054470/0855 →
Continuity (1)
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