Modular system and manifolds for introducing fluids into a well
An illustrative modular manifold disclosed herein includes, among other things, a low-pressure manifold comprising a frac fluid outlet valve, wherein a fracturing fluid is adapted to be supplied from the low-pressure manifold via the frac fluid outlet valve to a suction side of a frac pump, and a high-pressure manifold comprising at least one frac fluid inlet valve, wherein the high-pressure manifold is adapted to receive, via the frac fluid inlet valve, a fracturing fluid discharged from the frac pump. In this example, the modular manifold also includes a support structure for mechanically supporting the low- and high-pressure manifolds and a plurality of height-adjustable support legs operatively coupled to the support structure.
1. A system, the system comprising:
a first modular manifold, the first modular manifold comprising:
a first low-pressure manifold configured to supply fracturing fluid to a suction side of a first frac pump; and
a first high-pressure manifold configured to receive a fracturing fluid discharged from the first frac pump;
a frac fluid inlet manifold separate from the first modular manifold;
a first dedicated low-pressure line providing fluid communication only between the frac fluid inlet manifold and the first low-pressure manifold;
a second modular manifold operatively coupled to the first modular manifold, the second modular manifold comprising:
a second low-pressure manifold configured to supply fracturing fluid to a suction side of a second frac pump; and
a second high-pressure manifold configured to receive a fracturing fluid discharged from the second frac pump; and
a second dedicated low-pressure line providing fluid communication only between the frac fluid inlet manifold and the second low-pressure manifold.
2. The system of claim 1 , wherein the first frac pump is disposed on a frac truck adjacent to the first modular manifold.
3. The system of claim 2 , further comprising at least another frac truck adjacent to the first modular manifold, the at least another frac truck having an another frac pump.
4. The system of claim 1 , further comprising:
a third modular manifold operatively coupled to the second modular manifold, the third modular manifold comprising:
a third low-pressure manifold configured to supply fracturing fluid to a suction side of a third frac pump; and
a third high-pressure manifold configured to receive a fracturing fluid discharged from the third frac pump; and
a third dedicated low-pressure line providing fluid communication only between the frac fluid inlet manifold and the third low-pressure manifold.
5. The system of claim 4 , further comprising a plurality of connecting manifold spacing spools configured to provide fluid communication, via a flanged connection, between the first modular manifold, the second modular manifold, and the third modular manifold.
6. The system of claim 4 , further comprising at least one valve coupled to an end of one of the first high-pressure manifold, the second high-pressure manifold, or the third high-pressure manifold.
7. The system of claim 1 , wherein the frac fluid inlet manifold comprises a plurality of inlet nozzles and a plurality of outlet nozzles, wherein at least one the plurality of outlet nozzles is coupled to the first dedicated low-pressure line.
8. A modular manifold, the modular manifold comprising:
a low-pressure manifold configured to supply fracturing fluid to a suction side of no more than four frac pumps;
a high-pressure manifold configured to receive a fracturing fluid discharged from the no more than four frac pumps,
wherein the low-pressure manifold is in a closed loop;
a dedicated low-pressure line providing fluid communication only between the low-pressure manifold and a frac fluid inlet manifold, wherein the frac fluid inlet manifold is separate from the low-pressure manifold,
wherein the high-pressure manifold comprises:
a high-pressure inlet cross;
a plurality of high-pressure spools configured to be coupled to the high-pressure inlet cross; and
a plurality of high-pressure frac fluid inlet valves configured to receive the discharged fracturing fluid to thereby allow the discharged fracturing fluid to be introduced into the high-pressure inlet cross.
9. The modular manifold of claim 8 , wherein each frac pump of the no more than four frac pumps is disposed on a frac truck.
10. The modular manifold of claim 9 , wherein no more than two frac trucks are adjacent to one side of the modular manifold.
11. The modular manifold of claim 8 , wherein the low-pressure manifold comprises:
a flow distribution manifold configured to supply the fracturing fluid to the suction side via a plurality of low-pressure frac fluid outlets; and
a blinded outlet configured to allow access to an internal of the flow distribution manifold.
12. A system, the system comprising:
a first modular manifold, the first modular manifold comprising:
a first low-pressure manifold configured to supply fracturing fluid to a suction side of a first frac pump; and
a first high-pressure manifold configured to receive a fracturing fluid discharged from the first frac pump;
a frac fluid inlet manifold separate from the first modular manifold; and
a first dedicated low-pressure line providing fluid communication only between the frac fluid inlet manifold and the first low-pressure manifold,
wherein the frac fluid inlet manifold comprises a plurality of inlet nozzles and a plurality of outlet nozzles, wherein at least one the plurality of outlet nozzles is coupled to the first dedicated low-pressure line.
13. The system of claim 12 , further comprising a series of valves operatively coupled to the first high-pressure manifold, wherein the series of valves provide a connection for priming the first frac pump.
14. The system of claim 13 , wherein the series of valves provide a connection point to a blender.
15. The system of claim 12 , further comprising:
a second modular manifold operatively coupled to the first modular manifold, the second modular manifold comprising:
a second low-pressure manifold configured to supply fracturing fluid to a suction side of a second frac pump; and
a second high-pressure manifold configured to receive a fracturing fluid discharged from the second frac pump; and
a second dedicated low-pressure line providing fluid communication only between the frac fluid inlet manifold and the second low-pressure manifold.
16. The system of claim 15 , further comprising:
a third modular manifold operatively coupled to the second modular manifold, the third modular manifold comprising:
a third low-pressure manifold configured to supply fracturing fluid to a suction side of a third frac pump; and
a third high-pressure manifold configured to receive a fracturing fluid discharged from the third frac pump; and
a third dedicated low-pressure line providing fluid communication only between the frac fluid inlet manifold and the third low-pressure manifold.
17. The system of claim 16 , further comprising a plurality of connecting manifold spacing spools configured to provide fluid communication, via a flanged connection, between the first modular manifold, the second modular manifold, and the third modular manifold.
18. The system of claim 12 , wherein the first low-pressure manifold comprises a flow distribution manifold to receive fluids from the frac fluid inlet manifold via the first dedicated low-pressure line.