IP Library Granted Patent US 11,185,349
Granted Patent B2
US 11,185,349 · App. 17/114,214 · Granted Nov 30, 2021

Pivotal bone anchor assembly with insert tool deployment

Inventors: Roger P. Jackson (Prairie Village, KS); James L. Surber (Kansas City, KS)
Assignee: Roger P. Jackson
A61B17/68A61B17/7008A61B17/7032A61B17/7037A61B17/7076
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Quick Facts
Patent No.
US 11,185,349
App. No.
17/114,214
Filed
Dec 7, 2020
Granted
Nov 30, 2021
Kind
B2
Art Unit
3773
USPC
606/300
Abstract

A pivotal bone anchor assembly includes a receiver with an open channel configured to receive an elongate rod and a central bore having an inwardly protruding interference structure with a discontinuous annular upper surface. The assembly also includes a shank having a head positionable within the central bore and an anchor portion for fixation to the bone of a patient, and an insert positionable into the central bore in an initial position that is constrained from vertical movement in at least one direction by engagement between outer curvate side surfaces of the insert and the discontinuous annular upper surface. The insert is configured for forced downward displacement within the central bore by tooling from the initial position to a lower position in which the outer curvate side surfaces of the insert are wedged against the interference structure to inhibit the insert from moving back up within the central bore.

Claims (35)

1. A pivotal bone anchor assembly configured for arrangement with tooling prior to securement of an elongate rod to a bone of a patient via a closure top, the pivotal bone anchor assembly comprising:

a receiver comprising a base defining a central bore extending along a longitudinal axis and in communication with a bottom of the receiver through a lower opening, and an upper portion extending upwardly from the base to define an open channel configured to receive the elongate rod, the central bore extending upward through the open channel to a top of the receiver and including at least one interior interference structure protruding inwardly into the central bore and having a discontinuous annular upper surface; and

a shank comprising a head configured for positioning within the central bore and an anchor portion opposite the head configured for fixation to the bone;

an insert configured for positioning into an initial position in the central bore separate from the head of the shank, the insert in the initial position configured to be constrained from vertical movement along the longitudinal axis of the receiver in at least one direction by engagement between outer curvate side surfaces of the insert and the discontinuous annular upper surface of the at least one interior interference structure;

wherein after the head of the shank is positioned within the central bore and prior to the elongate rod being secured within the open channel via the closure top, the insert is configured for forced downward displacement within the central bore by the tooling from the initial position to a lower position in which the outer curvate side surfaces of the insert are wedged against the at least one interior interference structure with an interference engagement so as to inhibit the insert from moving back up within the central bore of the receiver.

2. The pivotal bone anchor assembly of claim 1 , wherein the discontinuous annular upper surface of the at least one interior interference structure further comprises a planar surface substantially perpendicular to the longitudinal axis of the receiver.

3. The pivotal bone anchor assembly of claim 1 , wherein the at least one interior interference structure includes a partially discontinuous cylindrical surface.

4. The pivotal bone anchor assembly of claim 1 , wherein the insert further comprises an upper saddle surface configured to engage the elongate rod.

5. The pivotal bone anchor assembly of claim 1 , wherein the insert is configured to be top-loaded into the receiver.

6. The pivotal bone anchor assembly of claim 1 , wherein the insert is configured to be positioned within the central bore of the receiver prior to the head of the shank.

7. The pivotal bone anchor assembly of claim 1 , wherein the insert includes a central through-bore sized and shaped to receive tooling configured to engage a drive structure formed into the head of the shank.

8. The pivotal bone anchor assembly of claim 1 , further comprising a retainer configured to be positioned within the central bore of the receiver so as to capture and hold the head of the shank therein.

9. The pivotal bone anchor assembly of claim 8 , wherein the retainer is configured to be positioned within the central bore of the receiver prior to the head of the shank.

10. The pivotal bone anchor assembly of claim 8 , wherein the retainer is configured to be non-pivoting with respect to the receiver.

11. The pivotal bone anchor assembly of claim 8 , wherein the retainer includes at least one of a slit or slot extending through a thickness thereof and configured to allow for an expansion of the retainer around the head of the shank upon an uploading of the head into the central bore of the receiver through the lower opening.

12. The pivotal bone anchor assembly of claim 11 , wherein the retainer is configured to be held in an expansion region of the central bore prior to capturing the head of the shank.

13. The pivotal bone anchor assembly of claim 1 , further comprising the closure top, wherein the closure top is configured to engage the elongate rod without contacting the insert when the elongate rod is secured within the open channel.

14. The pivotal bone anchor assembly of claim 1 , further comprising the closure top, wherein the closure top is configured to be rotated into engagement with the upper portion of the receiver to secure the elongate rod within the open channel.

15. A pivotal bone anchor assembly configured for arrangement with a displacement tool prior to securement of an elongate rod to a bone of a patient via a closure top, the pivotal bone anchor assembly comprising:

a receiver comprising a base defining a central bore centered about a longitudinal axis and in communication with a bottom of the receiver through a lower opening, and a pair of upright arms extending upwardly from the base to define an open channel configured to receive the elongate rod, the central bore extending upward through the open channel to a top of the receiver and including at least one inwardly-protruding interference structure defining an upward-facing discontinuous annular surface in the interior of the upright arms;

a shank comprising a head configured for positioning within the central bore and an anchor portion opposite the head configured for fixation to the bone;

an insert configured for positioning into an initial position in the central bore separate from the head of the shank, the insert in the initial position configured to be constrained from vertical movement along the longitudinal axis of the receiver in at least one direction by engagement between outer curvate side surfaces of the insert and the discontinuous annular surface,

wherein after the head of the shank is received within the central bore and prior to the elongate rod being secured within the open channel via the closure, the insert is configured for forced downward displacement within the central bore from the initial position to a deployed position by direct engagement with the displacement tool, the insert in the deployed position having an interference fit engagement between the outer curvate side surfaces of the insert and the at least one inwardly-protruding interference structure so as to inhibit the insert from moving back up within the central bore of the receiver.

16. The pivotal bone anchor assembly of claim 15 , wherein the at least one inwardly-protruding interference structure includes a partially discontinuous cylindrical surface.

17. The pivotal bone anchor assembly of claim 15 , wherein the insert further comprises an upper saddle surface configured to engage the elongate rod.

18. The pivotal bone anchor assembly of claim 15 , wherein the insert is configured to be top-loaded into the receiver.

19. The pivotal bone anchor assembly of claim 15 , wherein the insert is configured to be positioned within the central bore of the receiver prior to the head of the shank.

20. The pivotal bone anchor assembly of claim 15 , wherein the insert includes a central through-bore sized and shaped to receive a drive tool configured to engage a drive structure formed into the head of the shank.

21. The pivotal bone anchor assembly of claim 15 , further comprising a retainer configured to be positioned within the central bore of the receiver so as to capture and hold the head of the shank therein.

22. The pivotal bone anchor assembly of claim 21 , wherein the retainer is configured to be positioned within the central bore of the receiver prior to the head of the shank.

23. The pivotal bone anchor assembly of claim 22 , wherein the retainer is configured to be non-pivoting with respect to the receiver.

24. The pivotal bone anchor assembly of claim 22 , wherein the retainer includes at least one of a slit or slot extending through a thickness thereof and configured to allow for an expansion of the retainer around the head of the shank upon an uploading of the head into the central bore of the receiver through the lower opening.

25. The pivotal bone anchor assembly of claim 24 , wherein the retainer is configured to be held in an expansion region of the central bore prior to capturing the head of the shank.

26. The pivotal bone anchor assembly of claim 15 , further comprising the closure top, wherein the closure top is configured to engage the elongate rod without contacting the insert when the elongate rod is secured within the open channel.

27. The pivotal bone anchor assembly of claim 15 , further comprising the closure top, wherein the closure top is configured to be rotated into engagement with the upper portion of the receiver to secure the elongate rod within the open channel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2020
From: SURBER, JAMES L.
To: JACKSON, ROGER P
Reel/Frame 054568/0639 →
Continuity (22)
Continuation 16675431 · Nov 6, 2019
Continuation 16247378 · Jan 14, 2019
Continuation 15893333 · Feb 9, 2018
Continuation 13373289 · Nov 9, 2011
Continuation In Part 12924802 · Oct 5, 2010
Continuation In Part 12802849 · Jun 15, 2010
Provisional Application 61460234 · Dec 29, 2010
Provisional Application 61456649 · Nov 10, 2010
Provisional Application 61403915 · Sep 23, 2010
Provisional Application 61403696 · Sep 20, 2010
Provisional Application 61402959 · Sep 8, 2010
Provisional Application 61400504 · Jul 29, 2010
Provisional Application 61398807 · Jul 1, 2010
Provisional Application 61396390 · May 26, 2010
Provisional Application 61395752 · May 17, 2010
Provisional Application 61395564 · May 14, 2010
Provisional Application 61343737 · May 3, 2010
Provisional Application 61336911 · Jan 28, 2010
Provisional Application 61278240 · Oct 5, 2009
Provisional Application 61270754 · Jul 13, 2009
Provisional Application 61268708 · Jun 15, 2009
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