IP Library Granted Patent US 11,831,033
Granted Patent B2
US 11,831,033 · App. 17/116,006 · Granted Nov 28, 2023

Hot-swappable battery pack system

Inventors: Jonathan B. Rayeski (Fort Collins, CO); Grady E. Barfoot (Denver, CO); Jonathan B. Miksch (Fort Collins, CO); Andrew W. Willard (Windsor, CO); Jack B. Nanney (Fort Collins, CO); Christopher R. Langlois (Loveland, CO)
Assignee: Otter Products, LLC
H01M50/20A63F13/24H02J50/005H02J50/10H02J50/40
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Quick Facts
Patent No.
US 11,831,033
App. No.
17/116,006
Granted
Nov 28, 2023
Kind
B2
Abstract

A rechargeable battery pack system includes a retention cage, a reserve power module, and a rechargeable battery pack. The retention cage is removably attachable over a battery compartment of a game controller. The reserve power module has first electrical contacts that contact battery contacts of the game controller for providing electrical power from the reserve power module to the game controller when the reserve power module is in the retention cage and the retention cage is attached to the game controller. The rechargeable battery pack has electrical contacts to contact second electrical contacts of the reserve power module for providing electrical power to the reserve power module and to the game controller, through the reserve power module. The reserve power module can uninterruptedly power the game controller when the depleted rechargeable battery pack is removed from the retention cage to be replaced by a charged rechargeable battery pack.

Claims (27)

1. A rechargeable battery pack system for use with a handheld game controller, the rechargeable battery pack system comprising:

a retention cage configured to removably attach over a battery compartment of the handheld game controller when a battery compartment cover of the handheld game controller is not present;

a reserve power module having first electrical contacts and second electrical contacts, wherein the first electrical contacts are configured to contact battery contacts of the handheld game controller for providing electrical power from the reserve power module to the handheld game controller when the reserve power module is removably installed in the retention cage and the retention cage is attached to the handheld game controller; and

a rechargeable battery pack having first electrical contacts and second electrical contacts, wherein the first electrical contacts are configured to contact the second electrical contacts of the reserve power module for providing electrical power from the rechargeable battery pack to the reserve power module, and to the handheld game controller through the reserve power module, when the rechargeable battery pack and the reserve power module are removably installed in the retention cage, and wherein the rechargeable battery pack may be charged or discharged through each of the first and the second electrical contacts;

wherein the reserve power module is configured to continue powering the handheld game controller during a period when the rechargeable battery pack is removed from the retention cage for replacement by another instance of the rechargeable battery pack.

2. The rechargeable battery pack system of claim 1 wherein the rechargeable battery pack includes one or more display elements for indicating a status of the rechargeable battery pack and a button for activating the display elements.

3. The rechargeable battery pack system of claim 1 wherein the rechargeable battery pack includes one or more low power indicators configured to direct visible light toward handles of the handheld game controller when the installed rechargeable battery pack reaches a low power level and the retention cage is attached to the handheld game controller.

4. The rechargeable battery pack system of claim 1 wherein the reserve power module stores electrical power using one or more capacitors or super capacitors.

5. The rechargeable battery pack system of claim 1 further comprising a second rechargeable battery pack.

6. The rechargeable battery pack system of claim 5 further comprising a battery charger for recharging one or more of the rechargeable battery pack and the second rechargeable battery pack.

7. A battery pack system for use with a battery powered game controller, the battery pack system comprising:

a retention cage adapted to be removably attachable at a battery compartment of the game controller;

a rechargeable battery pack having electrical contacts, wherein the rechargeable battery pack is removably attachable to the retention cage, wherein the rechargeable battery pack includes one or more light sources adapted to direct visible light toward handles of the game controller onto one or more hands of a user holding the handles to notify the user of the low power level when the battery pack system is attached to the handheld game controller and the rechargeable battery pack reaches a low power level; and

a reserve power module having first electrical contacts and second electrical contacts, wherein the first electrical contacts of the installed reserve power module are adapted to contact battery contacts in the battery compartment of the game controller for providing electrical power from the reserve power module to the game controller when the retention cage is removably attached to the game controller, wherein the second electrical contacts of the installed reserve power module are adapted to contact the electrical contacts of the rechargeable battery pack when the rechargeable battery pack is removably installed in the retention cage, wherein the reserve power module is adapted to receive electrical power from the rechargeable battery pack for powering the game controller and for charging the reserve power module.

8. The battery pack system of claim 7 wherein the rechargeable battery pack includes one or more display elements for indicating a status of the rechargeable battery pack and a button for temporarily activating the display elements.

9. The battery pack system of claim 7 wherein the reserve power module stores the electrical power using one or more capacitors or super capacitors.

10. The battery pack system of claim 7 further comprising a second rechargeable battery pack.

11. The battery pack system of claim 10 further comprising a battery charger for simultaneously charging two or more instances of the rechargeable battery pack.

12. A battery pack kit for use with a battery powered handheld game controller, the battery pack kit comprising:

a retention frame configured to be removably attachable to the handheld game controller;

a reserve power module having electrical contacts configured to contact battery contacts of the handheld game controller for providing electrical power from the reserve power module to the handheld game controller when the reserve power module is removably installed in the retention frame and the retention frame is attached to the handheld game controller; and

a rechargeable battery pack having a first set of electrical contacts and a second set of electrical contacts, wherein the rechargeable battery pack is configured to provide power to one or more of the reserve power module and the handheld game controller through the first set of electrical contacts when the rechargeable battery pack is removably installed in the retention frame and the retention frame is attached to the handheld game controller, wherein the rechargeable battery pack may be charged or discharged through both of the first and the second sets of electrical contacts;

wherein the reserve power module is configured to temporarily power the handheld game controller during a period when the rechargeable battery pack is removed from the retention frame.

13. The battery pack kit of claim 12 further comprising a second rechargeable battery pack and a charger configured for charging the first and second rechargeable battery packs.

14. The battery pack kit of claim 12 further comprising a second retention frame having dimensions which are different than dimensions of the retention frame, the second retention frame configured to be compatible with a second handheld game controller that is different from the handheld game controller, wherein the reserve power module and the rechargeable battery pack are each compatible with both the first retention frame and the second retention frame.

15. The battery pack kit of claim 12 wherein the installed rechargeable battery pack is configured to provide the electrical power to the handheld game controller indirectly through the installed reserve power module.

16. The battery pack kit of claim 12 wherein the reserve power module stores the electrical power using one or more capacitors or super capacitors.

Assignments (4)
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 20, 2026
From: OTTER PRODUCTS, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 075611/0291 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY AT REEL/FRAME NO. 59554/0930 Recorded May 20, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: OTTER PRODUCTS, LLC
Reel/Frame 075613/0276 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 31, 2022
From: OTTER PRODUCTS, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 059554/0930 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2020
From: RAYESKI, JONATHAN B.; BARFOOT, GRADY E.; MIKSCH, JONATHAN B.; WILLARD, ANDREW W.; NANNEY, JACK B.; LANGLOIS, CHRISTOPHER R.
To: OTTER PRODUCTS, LLC
Reel/Frame 054686/0009 →
Continuity (2)
Provisional Application 62959056 · Jan 9, 2020
Related Publication 20210218001A1 · Jul 15, 2021
Cited By (11)
US 12,191,930 US 12,199,695 US 12,231,187 US 12,320,838 US 12,355,527 US 12,438,573 US 12,531,595 US 12,537,564 US 12,592,745 US 12,695,329 US 12,719,528