IP Library Granted Patent US 11,422,161
Granted Patent B2
US 11,422,161 · App. 17/124,322 · Granted Aug 23, 2022

Current sensing circuit and current measuring system for measuring a current in an electrical line

Inventor: Peter Gabrielsson (Monrovia, CA)
Assignee: WEBASTO CHARGING SYSTEMS, INC.
G01R15/146B60L3/0069B60L53/10
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Quick Facts
Patent No.
US 11,422,161
App. No.
17/124,322
Granted
Aug 23, 2022
Kind
B2
Abstract

A current sensing circuit is provided for measuring a current in an electrical line connecting an electrical supply to a load. The current sensing circuit includes a magnetic circuit having: a magnetic core, a reference winding wound around the magnetic core, and a conductor passing through center of the magnetic core. The conductor is being connected to the electrical line. The current sensing circuit further includes a detection circuit connected to the reference winding of the magnetic circuit. The detection circuit is configured to detect a change in condition of the magnetic core and generate a detection signal in response to determination of the change. Furthermore, the current sensing circuit includes a controller coupled to the detection circuit for receiving the detection signal. The controller measures the current in the electrical line in response to the detection signal from the detection circuit.

Claims (39)

1. A current sensing circuit for measuring a current in an electrical line connecting an electrical supply to a load, the current sensing circuit comprising:

a magnetic circuit having a magnetic core, a reference winding wound around the magnetic core, and a conductor passing through a center of the magnetic core, the conductor being connected to the electrical line;

a detection circuit connected to the reference winding of the magnetic circuit, wherein the detection circuit is configured to detect a change in a condition of the magnetic core and generate a detection signal in response to a determination of the change, wherein the condition of the magnetic core is at least one of: a saturation condition and a desaturated condition, and wherein the detection circuit comprises:

a current source circuit configured to supply a reference current to the reference winding to bias the condition of the magnetic core, wherein the condition of the magnetic core changes to at least one of: the saturation condition and the desaturated condition, based on the reference current and the current in the electrical line; and

a comparator circuit configured to detect a voltage pulse across the reference winding and generate the detection signal in response to the detected voltage pulse, wherein the voltage pulse is generated when the condition of the magnetic core changes from the saturation condition to the desaturated condition; and

a controller coupled to the detection circuit for receiving the detection signal, wherein the controller is configured to measure the current in the electrical line in response to receiving the detection signal from the detection circuit.

2. The current sensing circuit of claim 1 , wherein the comparator circuit is further configured to generate the detection signal when the detected voltage pulse is greater than a threshold value.

3. The current sensing circuit of claim 1 , wherein the controller is configured to control the current source circuit to adjust the reference current using at least one of: scale-up settings and scale-down settings.

4. The current sensing circuit of claim 1 , wherein to measure the current in the electrical line, the controller is further configured to:

sample the reference current in response to the detection signal;

determine a phase time for each of the sampled values of the reference current;

sort the sampled values of the reference current, based on the determined phase time; and

calculate an average value for measuring the current in the electrical line, based on the sorted sampled values of the reference current, wherein the calculated average value is proportional to the current in the conductor connected to the electrical line.

5. The current sensing circuit of claim 1 , wherein the magnetic core comprises:

a predefined inner diameter, and a predefined outer diameter; and

wherein the reference winding is wound for a predefined number of turns.

6. A method for measuring a current in an electric line connecting an electrical supply to a load, the method comprising:

supplying a reference current to a reference winding, wherein the reference winding is wound around a magnetic core;

detecting a change in a condition of the magnetic core, based on the supplied reference current and generating a detection signal in response to a determination of the change; and

measuring the current in the electrical line in response to the detection signal, wherein the detection signal is indicative of the change in the condition of the magnetic core, and wherein measuring the current in the electrical line in response to the detection signal further comprises:

sampling the reference current in response to the detection signal;

determining a phase time for each of sampled values of the reference current;

sorting the sampled values of the reference current, based on the determined phase time; and

calculating an average value for measuring the current in the electrical line, based on the sorted sampled values of the reference current, wherein the calculated average value is proportional to the current in the conductor connected to the electrical line.

7. The method of claim 6 , wherein the condition of the magnetic core is at least one of: a saturation condition and a desaturated condition.

8. The method of claim 7 , wherein detecting the change in the condition of the magnetic core further comprises detecting a voltage pulse across the reference winding, wherein the voltage pulse is generated when the condition of the magnetic core changes from the saturation condition to the desaturated condition.

9. The method of claim 6 , wherein supplying the reference current to the reference winding further comprises adjusting the reference current using at least one of scale-up settings and scale-down settings.

10. An electric vehicle supply equipment (EVSE) comprising:

a current sensing circuit for measuring a current in an electrical line connecting an electrical supply to a load, the current sensing circuit comprising:

a magnetic circuit having a magnetic core, a reference winding wound around the magnetic core, and a conductor passing through a center of the magnetic core, the conductor being connected to the electrical line;

a detection circuit connected to the reference winding of the magnetic circuit, wherein the detection circuit is configured to detect a change in a condition of the magnetic core and generate a detection signal in response to a determination of the change, wherein the condition of the magnetic core is at least one of: a saturation condition and a desaturated condition, wherein the detection circuit comprises:

a current source circuit configured to supply a reference current to the reference winding to bias the condition of the magnetic core, wherein the condition of the magnetic core changes to at least one of: the saturation condition and the desaturated condition, based on the reference current and the current in the electrical line; and

a comparator circuit configured to detect a voltage pulse across the reference winding and generate the detection signal in response to the detected voltage pulse, wherein the voltage pulse is generated when the condition of the magnetic core changes from the saturation condition to the desaturated condition; and

a controller coupled to the detection circuit for receiving the detection signal, where the controller is configured to measure the current in the electrical line in response to receiving the detection signal from the detection circuit.

11. The EVSE of claim 10 , further comprising an overcurrent protection circuit configured to prevent excessive current from flowing to the EVSE, wherein the overcurrent protection circuit is configured to operate in response to the measured current from the current sensing circuit.

12. The EVSE of claim 11 , wherein the overcurrent protection circuit is further configured to:

determine whether the measured current from the current sensing circuit is greater than a configurable threshold supply current; and

interrupt the flow of the current in the EVSE, in response to determining the measured current is greater than the configurable threshold supply current.

13. The EVSE of claim 10 , wherein the comparator circuit is further configured to generate the detection signal when the detected voltage pulse is greater than a threshold value.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2026
From: WEBASTO CHARGING SYSTEMS, INC.
To: WEBASTO CHARGING SYSTEMS SHELF HOLDING GERMANY GMBH
Reel/Frame 074858/0099 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2026
From: WEBASTO CHARGING SYSTEMS SHELF HOLDING GERMANY GMBH
To: AMPURE GERMAN HOLDING GMBH
Reel/Frame 074858/0122 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2026
From: AMPURE GERMAN HOLDING GMBH
To: AMPURE CHARGING SYSTEMS, INC.
Reel/Frame 074858/0169 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 16, 2020
From: GABRIELSSON, PETER
To: WEBASTO CHARGING SYSTEMS, INC.
Reel/Frame 054673/0402 →
Continuity (1)
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