IP Library Granted Patent US 11,280,084
Granted Patent B2
US 11,280,084 · App. 17/129,589 · Granted Mar 22, 2022

Wall joint or sound block component and wall assemblies

Inventor: Donald Anthony Pilz (Livermore, CA)
Assignee: California Expanded Metal Prod ucts Company
E04B2/7414E04B1/88E04B1/948E04B2/7411E04B1/943
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Quick Facts
Patent No.
US 11,280,084
App. No.
17/129,589
Granted
Mar 22, 2022
Kind
B2
Abstract

An elongate component for placement in a wall gap and a wall incorporating such a component. The component includes a wall-face leg configured to extend along a face of a wallboard and a wall-end leg configured to extend along an end of the wallboard. The wall-end leg is oriented perpendicular to the wall-face leg. The component further includes a flexible gap portion configured to be positioned within and extend along the wall gap. The gap portion is located on an opposite side of the wall-end leg relative to the wall-face leg. A blocking element is located in a space defined by the wall-end leg and the gap portion. The blocking element is configured to block fire and/or sound within the wall gap. At least a portion of the flexible gap portion is located on an exterior side of the blocking element.

Claims (30)

1. A fire, smoke, and/or sound blocking head-of-wall assembly, comprising:

an overhead structure;

a header track coupled with the overhead structure including a pair of slotted flanges;

a plurality of studs coupled with the header track, an upper end of each stud coupled between the pair of slotted flanges to allow vertical movement between the plurality of studs and the overhead structure;

a wallboard coupled with the plurality of studs to form a wall;

a deflection gap located between the overhead structure and an upper surface of the wallboard, wherein the vertical movement between the plurality of studs and the overhead structure varies a height of the deflection gap between an open position and a closed position;

an elongate component configured to block the deflection gap, comprising:

a first leg having a free edge and extending in a vertical direction;

a second leg;

a third leg; and

a blocking element positioned on the third leg;

wherein the blocking element and the third leg are positioned within the deflection gap and the first leg is configured to extend between the third leg and the overhead structure.

2. The component of claim 1 , wherein the first leg comprises a flexible material.

3. The component of claim 1 , wherein the first leg has a height that is less than a height of the deflection gap in the open position.

4. The component of claim 1 , wherein the blocking element comprises a mineral wool material.

5. The component of claim 1 , wherein the blocking element further comprises a foam material.

6. The component of claim 1 , wherein the blocking element comprises a combination of an intumescent material strip and a foam block.

7. The component of claim 1 , wherein the blocking element has a height that is greater than a height of the deflection gap in the open position.

8. The component of claim 1 , further comprising an intumescent material strip is attached to the third leg.

9. The component of claim 8 , wherein the intumescent material strip is covered by the blocking element.

10. The component of claim 8 , wherein the intumescent material strip is position on an underside of the third leg and the blocking element is positioned on an upper side of the third leg.

11. The component of claim 1 , wherein the blocking element has a height that is greater than a height of the first leg.

12. The component of claim 1 , wherein the second leg and the third leg form an L-shape.

13. The component of claim 1 , wherein the first leg and the third leg form an L-shape.

14. The component of claim 1 , wherein the second leg extends along an outer face of an upper end of the wallboard.

15. The component of claim 1 , wherein the second leg extends along an inner face of an upper end of the wallboard and is positioned between the plurality of studs and the inner face of the wallboard.

16. The component of claim 1 , wherein the third leg extends along the upper surface of the wallboard.

17. The component of claim 1 , wherein the first leg is offset horizontally from the second leg and further comprising a joint compound applied over the second leg, an outer face of the joint compound aligned with an outer face of the first leg.

18. The component of claim 1 , wherein the elongate component further comprises a tear-off paint guard.

19. The component of claim 1 , wherein the first leg tapers upwardly from a base connected with the third leg.

Assignments (1)
CHANGE OF NAME Recorded Dec 19, 2022
From: CALIFORNIA EXPANDED METAL PRODUCTS COMPANY
To: CEMCO, LLC
Reel/Frame 062153/0164 →
Continuity (3)
Continuation 16598211 · Oct 10, 2019
Provisional Application 62796500 · Jan 24, 2019
Related Publication 20210254333A1 · Aug 19, 2021
Cited By (4)
US 12,215,498 US 12,428,836 US 12,607,009 US 12,680,297