IP Library Granted Patent US 11,890,065
Granted Patent B2
US 11,890,065 · App. 17/130,242 · Granted Feb 6, 2024

Surgical system to limit displacement

Inventors: Frederick E. Shelton, IV (Hillsboro, OH); Jerome R. Morgan (Cincinnati, OH); Jason L. Harris (Lebanon, OH); David C. Yates (Morrow, OH)
Assignee: Cilag GmbH International
A61B34/25A61B34/30A61B34/35A61B34/76G16H20/40G16H40/60G16H40/63A61B18/1445A61B34/77A61B90/361A61B90/37A61B2017/00199A61B2017/00221A61B2017/00225A61B2017/00477A61B2034/254A61B2034/302A61B2034/304A61B2034/305A61B2090/065A61B2090/066A61B2218/008
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Quick Facts
Patent No.
US 11,890,065
App. No.
17/130,242
Filed
Dec 22, 2020
Granted
Feb 6, 2024
Kind
B2
Art Unit
3731
USPC
227/175.1
Abstract

Various robotic surgical systems are disclosed. A robotic surgical system comprises a first motor; a second motor; and a robotic surgical tool. The robotic surgical tool comprises: a first rotary driver configured to receive a first rotary motion from the first motor; a second rotary driver configured to receive a second rotary motion from the second motor; an output drive; and a shifter configured to selectively couple the first rotary driver and the second rotary driver to the output drive. The first rotary driver and the second rotary driver are configured to concurrently supply torque to the output drive in a high-torque operating state.

Claims (68)

1. A surgical system, comprising:

a surgical grasping tool comprising a force sensor; and

a control system operably coupled to the surgical grasping tool, wherein the control system is configured to:

set a retraction force threshold for the surgical grasping tool;

transmit a first control signal to the surgical grasping tool, wherein the first control signal corresponds to a first retraction motion by the surgical grasping tool to apply a first retraction force at the retraction force threshold;

monitor the first retraction force applied by the surgical grasping tool and detected by the force sensor during the first retraction motion;

transmit a second control signal to the surgical grasping tool upon the first retraction force dropping a predefined amount below the retraction force threshold, wherein the second control signal corresponds to a second retraction motion of the surgical grasping tool to increase the first retraction force back to the retraction force threshold;

set a displacement threshold range of the surgical grasping tool;

monitor a displacement of the surgical grasping tool during the first retraction motion and the second retraction motion; and

transmit a third control signal to the surgical grasping tool upon the surgical grasping tool reaching a boundary of the displacement threshold range, wherein the third control signal corresponds to limiting further displacement of the surgical grasping tool.

2. The surgical system of claim 1 , wherein the retraction force threshold is based on data stored in a memory.

3. The surgical system of claim 1 , wherein the retraction force threshold is based on a user input.

4. The surgical system of claim 1 , wherein the retraction force threshold is based on patient information.

5. The surgical system of claim 1 , further comprising a display, and wherein the control system is further configured to display the first retraction force and the retraction force threshold on the display.

6. The surgical system of claim 1 , wherein the surgical grasping tool comprises an end effector comprising a first jaw and a second jaw, and wherein the end effector comprises the force sensor.

7. The surgical system of claim 1 , wherein the displacement of the surgical grasping tool increases a retraction force applied by the surgical grasping tool to the tissue to the retraction force threshold.

8. A surgical system, comprising:

a surgical grasping tool comprising a force sensor; and

a control system operably coupled to the surgical grasping tool, wherein the control system is configured to:

set a retraction force threshold range of the surgical grasping tool;

set a displacement threshold range of the surgical grasping tool;

transmit a first control signal to the surgical grasping tool, wherein the first control signal corresponds to a first retraction motion by the surgical grasping tool;

monitor a first retraction force applied by the surgical grasping tool and detected by the force sensor during the first retraction motion;

monitor a displacement of the surgical grasping tool during the first retraction motion;

transmit a second control signal to the surgical grasping tool upon the first retraction force reaching a boundary of the retraction force threshold range, wherein the second control signal corresponds to a displacement of the surgical grasping tool; and

transmit a third control signal to the surgical grasping tool upon the surgical grasping tool reaching a boundary of the displacement threshold range, wherein the third control signal corresponds to limiting further displacement of the surgical grasping tool.

9. The surgical system of claim 8 , wherein the surgical system further comprises a second surgical tool configured to apply a surgical treatment to a tissue, and wherein the control system is configured to transmit the first control signal to the surgical grasping tool based on the second surgical tool applying the surgical treatment to the tissue.

10. The surgical system of claim 8 , wherein the first control signal corresponds to a constant force mode in which the surgical grasping tool is configured to maintain the first retraction force applied by the surgical grasping tool within the retraction force threshold range.

11. The surgical system of claim 8 , wherein the retraction force threshold range and the displacement threshold range are based on data stored in a memory.

12. The surgical system of claim 8 , wherein the retraction force threshold range and the displacement threshold range are based on a user input.

13. The surgical system of claim 8 , further comprising a display, wherein the control system is further configured to display the first retraction force, the retraction force threshold range, the displacement of the surgical grasping tool, and the displacement threshold range on the display.

14. A surgical system, comprising:

a surgical grasping tool configured to grasp tissue; and

a control system operably coupled to the surgical grasping tool, wherein the control system is configured to:

set a retraction force threshold of the surgical grasping tool;

set a displacement threshold range of the surgical grasping tool; and

operate the surgical grasping tool in:

a first mode, in which the surgical grasping tool applies a substantially constant retraction force at the retraction force threshold; and

a second mode, in which the substantially constant retraction force is reduced to less than the retraction force threshold to maintain the surgical grasping tool within the displacement threshold range.

15. The surgical system of claim 14 , wherein the control system is configured to switch from the first mode to the second mode based on the surgical grasping tool reaching the displacement threshold range.

16. The surgical system of claim 15 , wherein the retraction force threshold is a first retraction force threshold, and wherein the control system is configured to set a second retraction force threshold based on the control system switching to the second mode.

17. The surgical system of claim 16 , wherein the second retraction force threshold is less than the first retraction force threshold.

18. The surgical system of claim 16 , wherein the control system is further configured to operate the surgical grasping tool in a third mode, in which the surgical grasping tool applies a second substantially constant retraction force at the second retraction force threshold.

19. The surgical system of claim 18 , wherein the control system is configured to switch from the second mode to the third mode based on the control system setting the second retraction force threshold.

20. The surgical system of claim 14 , further comprising a display, wherein the control system is further configured to display the substantially constant retraction force, the retraction force threshold, displacement of the surgical grasping tool, and the displacement threshold range on the display.

21. A surgical system, comprising:

a surgical grasping tool comprising a force sensor; and

a control system operably coupled to the surgical grasping tool, wherein the control system is configured to:

set a retraction force threshold for the surgical grasping tool;

transmit a first control signal to the surgical grasping tool, wherein the first control signal corresponds to a first retraction motion by the surgical grasping tool;

monitor a first retraction force applied by the surgical grasping tool and detected by the force sensor during the first retraction motion; and

transmit a second control signal to the surgical grasping tool upon the first retraction force dropping a predefined amount below the retraction force threshold, wherein the second control signal corresponds to a displacement of the surgical grasping tool;

wherein the surgical grasping tool further comprises:

an end effector comprising a pair of jaws;

a shaft; and

an articulation joint, wherein the end effector is articulatable relative to the shaft about the articulation joint, and wherein the first retraction motion comprises an articulation motion of the end effector about the articulation joint.

22. The surgical system of claim 21 , wherein the surgical system further comprises a motor configured to articulate the end effector about the articulation joint, and wherein setting the retraction force threshold to the surgical grasping tool comprises setting a torque threshold at the articulation joint.

23. A surgical system, comprising:

a surgical grasping tool configured to pull tissue with a pulling force; and

a control system operably coupled to the surgical grasping tool, wherein the control system is configured to:

set a pulling force threshold of the surgical grasping tool;

set a displacement threshold range of the surgical grasping tool; and

operate the surgical grasping tool in:

a first mode, in which the surgical grasping tool is configured to maintain the pulling force within a range of the pulling force threshold; and

a second mode, in which the surgical grasping tool is permitted to apply a pulling force outside of the range of the pulling force threshold to maintain the surgical grasping tool within the displacement threshold range.

24. The surgical system of claim 23 , wherein the control system comprises a situational awareness module, configured to:

ascertain a step of a surgical procedure; and

determine a hub suggested displacement threshold range.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2021
From: SHELTON, FREDERICK E., IV; MORGAN, JEROME R.; HARRIS, JASON L.; YATES, DAVID C.
To: ETHICON LLC
Reel/Frame 056638/0041 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056601/0339 →
Continuity (6)
Continuation 15940627 · Mar 29, 2018
Provisional Application 62649320 · Mar 28, 2018
Provisional Application 62611341 · Dec 28, 2017
Provisional Application 62611340 · Dec 28, 2017
Provisional Application 62611339 · Dec 28, 2017
Related Publication 20210205028A1 · Jul 8, 2021