IP Library Granted Patent US 12,027,680
Granted Patent B2
US 12,027,680 · App. 17/130,972 · Granted Jul 2, 2024

Method, apparatus, system for detecting battery thermal runaway, and battery management unit

Inventors: Xiao Wang (Ningde, CN); Chao Zeng (Ningde, CN); Jia Xu (Ningde, CN); Zhimin Dan (Ningde, CN); Yizhen Hou (Ningde, CN); Wei Zhang (Ningde, CN); Guoliang Hu (Ningde, CN)
Assignee: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
H01M10/486B60L58/24H01M10/4257B60L2250/10H01M2010/4271H01M50/569
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Quick Facts
Patent No.
US 12,027,680
App. No.
17/130,972
Granted
Jul 2, 2024
Kind
B2
Abstract

This application provides a method, an apparatus, a system for detecting battery thermal runaway, and a battery management unit. The method includes: obtaining an output signal of an air pressure sensor located in a battery pack, and obtaining parameter information of the battery pack; determining state information of the air pressure sensor based on the output signal of the air pressure sensor; and generating an alarm signal indicating occurrence of thermal runaway in the battery pack based on the state information of the air pressure sensor and the parameter information of the battery pack. In this application, the thermal runaway detection for the battery pack may be implemented by considering parameter information of both the air pressure sensor and the battery pack, improving the reliability of the thermal runaway detection for the battery pack, reducing the probability of false positives and false negatives, and improving driving safety.

Claims (87)

1. A method for detecting battery thermal runaway, comprising:

obtaining an output voltage of an air pressure sensor located in a battery pack when a battery management unit of the battery pack is in a normal working state, and obtaining parameter information of the battery pack;

determining state information of the air pressure sensor based on the output voltage of the air pressure sensor, wherein the state information indicates an air pressure alarm state when the output voltage of the air pressure sensor is greater than or equal to a predetermined first voltage threshold;

determining, in response to a determination that the air pressure sensor is in an air pressure alarm state, whether one or more of fault conditions in the parameter information of the battery pack are satisfied within a predetermined detection time, wherein the fault conditions in the parameter information of the battery pack comprise:

a time in which a highest temperature of a battery cell in the battery pack is greater than a predetermined temperature threshold exceeds a first time threshold; and

generating, in response to a determination that the one or more of the fault conditions are satisfied, an alarm signal indicating occurrence of thermal runaway in the battery pack.

2. The method according to claim 1 , wherein after the generating an alarm signal indicating occurrence of thermal runaway in the battery pack, the method further comprises:

sending the alarm signal indicating the occurrence of thermal runaway in the battery pack to a vehicle control unit of a vehicle with the battery pack mounted.

3. The method according to claim 1 , wherein the determining state information of the air pressure sensor based on the output voltage of the air pressure sensor further comprises:

determining that the air pressure sensor is in a normal working state when the output voltage of the air pressure sensor is less than a predetermined first voltage threshold; and

determining that the air pressure sensor is in a faulty state when the output voltage of the air pressure sensor is in a predetermined faulty voltage range.

4. The method according to claim 3 , wherein when the air pressure sensor is in a normal working state or a faulty state, the fault conditions in the parameter information of the battery pack further comprise:

within a predetermined detection time, a time in which a lowest voltage of a battery cell in the battery pack is lower than a predetermined second voltage threshold exceeds a fourth time threshold, and a time in which a highest temperature of a battery cell in the battery pack is greater than a predetermined temperature threshold exceeds a first time threshold;

within a predetermined detection time, a time in which a lowest voltage of a battery cell in the battery pack is lower than the predetermined second voltage threshold exceeds the fourth time threshold, and a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than a predetermined rise rate threshold exceeds a second time threshold;

within a predetermined detection time, a time in which a lowest voltage of a battery cell in the battery pack is lower than the predetermined second voltage threshold exceeds the fourth time threshold, and a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than a predetermined difference threshold exceeds a third time threshold;

within a predetermined detection time, a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than the predetermined rise rate threshold exceeds the second time threshold, and a time in which a highest temperature of a battery cell in the battery pack is greater than the predetermined temperature threshold exceeds the first time threshold;

within a predetermined detection time, a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than the predetermined rise rate threshold exceeds the second time threshold, and a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than the predetermined difference threshold exceeds the third time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to a predetermined fault count threshold, and a time in which a highest temperature of a battery cell in the battery pack is greater than the predetermined temperature threshold exceeds the first time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to the predetermined fault count threshold, and a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than the predetermined rise rate threshold exceeds the second time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to the predetermined fault count threshold, and a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than the predetermined difference threshold exceeds the third time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to the predetermined fault count threshold, and temperature sensors within a same module of the battery pack totally fail; and

a charging state of a battery cell in the battery pack satisfies the following conditions, and lasts for a time greater than or equal to a predetermined time: a highest voltage of a battery cell in the battery pack is greater than the predetermined third voltage threshold, and a real value of state of charge of the battery cell in the battery pack is greater than a predetermined threshold, and a charging current of the battery cell in the battery pack is greater than or equal to a predetermined charging current threshold.

5. The method according to claim 1 , wherein the fault conditions in the parameter information of the battery pack further comprise:

a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than a predetermined rise rate threshold exceeds a second time threshold;

a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than a predetermined difference threshold exceeds a third time threshold;

a time in which a lowest voltage of a battery cell in the battery pack is lower than a predetermined second voltage threshold exceeds a fourth time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to a predetermined fault count threshold;

temperature sensors within a same module of the battery pack totally fail; and

communication between a cell supervision circuit of the battery pack and the battery management unit is completely lost.

6. An apparatus for detecting battery thermal runaway, comprising:

an obtaining module, configured to obtain an output voltage of an air pressure sensor located in a battery pack when a battery management unit of the battery pack is in a normal working state, and obtaining parameter information of the battery pack;

a determining module, configured to:

determine state information of the air pressure sensor based on the output voltage of the air pressure sensor obtained by the obtaining module, wherein the state information indicates an air pressure alarm state when the output voltage of the air pressure sensor is greater than or equal to a predetermined first voltage threshold; and

determine, in response to a determination that the air pressure sensor is in an air pressure alarm state, whether one or more of fault conditions in the parameter information of the battery pack are satisfied within a predetermined detection time, wherein the fault conditions in the parameter information of the battery pack comprise:

a time in which a highest temperature of a battery cell in the battery pack is greater than a predetermined temperature threshold exceeds a first time threshold; and

a generating module, configured to generate, in response to a determination that the one or more of the fault conditions are satisfied, an alarm signal indicating occurrence of thermal runaway in the battery pack.

7. The apparatus according to claim 6 , further comprising:

a sending module, configured to send the alarm signal indicating occurrence of thermal runaway in the battery pack to a vehicle control unit of a vehicle with the battery pack mounted after the generating module generates the alarm signal indicating occurrence of thermal runaway in the battery pack.

8. The apparatus according to claim 6 , wherein

the determining module is configured to: determine that the air pressure sensor is in a normal working state when the output voltage of the air pressure sensor is less than a predetermined first voltage threshold; and determine that the air pressure sensor is in a faulty state when the output voltage of the air pressure sensor is in a predetermined faulty voltage range.

9. The apparatus according to claim 8 , wherein

when the air pressure sensor is in a normal working state or a faulty state, the fault conditions in the parameter information of the battery pack further comprise:

within a predetermined detection time, a time in which a lowest voltage of a battery cell in the battery pack is lower than a predetermined second voltage threshold exceeds a fourth time threshold, and a time in which a highest temperature of a battery cell in the battery pack is greater than a predetermined temperature threshold exceeds a first time threshold;

within a predetermined detection time, a time in which a lowest voltage of a battery cell in the battery pack is lower than the predetermined second voltage threshold exceeds the fourth time threshold, and a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than a predetermined rise rate threshold exceeds a second time threshold;

within a predetermined detection time, a time in which a lowest voltage of a battery cell in the battery pack is lower than the predetermined second voltage threshold exceeds the fourth time threshold, and a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than a predetermined difference threshold exceeds a third time threshold;

within a predetermined detection time, a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than the predetermined rise rate threshold exceeds the second time threshold, and a time in which a highest temperature of a battery cell in the battery pack is greater than the predetermined temperature threshold exceeds the first time threshold;

within a predetermined detection time, a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than the predetermined rise rate threshold exceeds the second time threshold, and a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than the predetermined difference threshold exceeds the third time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to a predetermined fault count threshold, and a time in which a highest temperature of a battery cell in the battery pack is greater than the predetermined temperature threshold exceeds the first time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to the predetermined fault count threshold, and a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than the predetermined rise rate threshold exceeds the second time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to the predetermined fault count threshold, and a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than the predetermined difference threshold exceeds the third time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to the predetermined fault count threshold, and temperature sensors within a same module of the battery pack totally fail; and

a charging state of a battery cell in the battery pack satisfies the following conditions, and lasts for a time greater than or equal to a predetermined time: a highest voltage of a battery cell in the battery pack is greater than the predetermined third voltage threshold, and a real value of state of charge of the battery cell in the battery pack is greater than a predetermined threshold, and a charging current of the battery cell in the battery pack is greater than or equal to a predetermined charging current threshold.

10. The apparatus according to claim 6 , wherein the fault conditions in the parameter information of the battery pack further comprise:

a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than a predetermined rise rate threshold exceeds a second time threshold;

a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than a predetermined difference threshold exceeds a third time threshold;

a time in which a lowest voltage of a battery cell in the battery pack is lower than a predetermined second voltage threshold exceeds a fourth time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to a predetermined fault count threshold;

temperature sensors within a same module of the battery pack totally fail; and

communication between a cell supervision circuit of the battery pack and the battery management unit is completely lost.

11. A battery management unit, comprising a memory, a processor, and a plurality of computer programs stored in the memory that, when executed by the processor, cause the battery management unit to:

obtain an output voltage of an air pressure sensor located in a battery pack when a battery management unit of the battery pack is in a normal working state, and obtaining parameter information of the battery pack;

determine state information of the air pressure sensor based on the output voltage of the air pressure sensor, wherein the state information indicates an air pressure alarm state when the output voltage of the air pressure sensor is greater than or equal to a predetermined first voltage threshold;

determine, in response to a determination that the air pressure sensor is in an air pressure alarm state, whether one or more of fault conditions in the parameter information of the battery pack are satisfied within a predetermined detection time, wherein the fault conditions in the parameter information of the battery pack comprise:

a time in which a highest temperature of a battery cell in the battery pack is greater than a predetermined temperature threshold exceeds a first time threshold; and

generate, in response to a determination that the one or more of the fault conditions are satisfied, an alarm signal indicating occurrence of thermal runaway in the battery pack.

12. The battery management unit according to claim 11 , wherein the battery management unit is further configured to: after generating an alarm signal indicating occurrence of thermal runaway in the battery pack, send the alarm signal indicating the occurrence of thermal runaway in the battery pack to a vehicle control unit of a vehicle with the battery pack mounted.

13. The battery management unit according to claim 11 , wherein the plurality of computer programs, when executed by the processor, further cause the battery management unit to:

determine that the air pressure sensor is in a normal working state when the output voltage of the air pressure sensor is less than a predetermined first voltage threshold; and

determine that the air pressure sensor is in a faulty state when the output voltage of the air pressure sensor is in a predetermined faulty voltage range.

14. The battery management unit according to claim 13 , wherein the fault conditions in the parameter information of the battery pack further comprise:

a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than a predetermined rise rate threshold exceeds a second time threshold;

a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than a predetermined difference threshold exceeds a third time threshold;

a time in which a lowest voltage of a battery cell in the battery pack is lower than a predetermined second voltage threshold exceeds a fourth time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to a predetermined fault count threshold;

temperature sensors within a same module of the battery pack totally fail; and

communication between a cell supervision circuit of the battery pack and the battery management unit is completely lost.

15. The battery management unit according to claim 13 , wherein when the air pressure sensor is in a normal working state or a faulty state, the fault conditions in the parameter information of the battery pack further comprise:

within a predetermined detection time, a time in which a lowest voltage of a battery cell in the battery pack is lower than a predetermined second voltage threshold exceeds a fourth time threshold, and a time in which a highest temperature of a battery cell in the battery pack is greater than a predetermined temperature threshold exceeds a first time threshold;

within a predetermined detection time, a time in which a lowest voltage of a battery cell in the battery pack is lower than the predetermined second voltage threshold exceeds the fourth time threshold, and a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than a predetermined rise rate threshold exceeds a second time threshold;

within a predetermined detection time, a time in which a lowest voltage of a battery cell in the battery pack is lower than the predetermined second voltage threshold exceeds the fourth time threshold, and a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than a predetermined difference threshold exceeds a third time threshold;

within a predetermined detection time, a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than the predetermined rise rate threshold exceeds the second time threshold, and a time in which a highest temperature of a battery cell in the battery pack is greater than the predetermined temperature threshold exceeds the first time threshold;

within a predetermined detection time, a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than the predetermined rise rate threshold exceeds the second time threshold, and a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than the predetermined difference threshold exceeds the third time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to a predetermined fault count threshold, and a time in which a highest temperature of a battery cell in the battery pack is greater than the predetermined temperature threshold exceeds the first time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to the predetermined fault count threshold, and a time in which a temperature rise rate of a battery cell in the battery pack over time is greater than the predetermined rise rate threshold exceeds the second time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to the predetermined fault count threshold, and a time in which a difference between a highest temperature and a lowest temperature of a battery cell in the battery pack is greater than the predetermined difference threshold exceeds the third time threshold;

a voltage sampling open-circuit fault count of the battery pack is greater than or equal to the predetermined fault count threshold, and temperature sensors within a same module of the battery pack totally fail; and

a charging state of a battery cell in the battery pack satisfies the following conditions, and lasts for a time greater than or equal to a predetermined time: a highest voltage of a battery cell in the battery pack is greater than the predetermined third voltage threshold, and a real value of state of charge of the battery cell in the battery pack is greater than a predetermined threshold, and a charging current of the battery cell in the battery pack is greater than or equal to a predetermined charging current threshold.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0723 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 26, 2020
From: WANG, XIAO; ZENG, CHAO; XU, JIA; DAN, ZHIMIN; HOU, YIZHEN; ZHANG, WEI; HU, GUOLIANG
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 054749/0955 →
Priority Claims (1)
CN 201910361841.8 · Apr 30, 2019 · national
Continuity (2)
Continuation PCTCN2019100445 · Aug 13, 2019
Related Publication 20210111443A1 · Apr 15, 2021