IP Library Granted Patent US 11,400,714
Granted Patent B2
US 11,400,714 · App. 17/131,402 · Granted Aug 2, 2022

Method for magnetohydrodynamic (MHD) printhead/nozzle reuse

Inventor: Chu-Heng Liu (Penfield, NY)
Assignee: XEROX CORPORATION
B41J2/14314B41J2/1433
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Quick Facts
Patent No.
US 11,400,714
App. No.
17/131,402
Granted
Aug 2, 2022
Kind
B2
Abstract

A method for operating a printer can include draining a print material from a printer, placing a sacrificial metal into the printer, ejecting the sacrificial metal from a nozzle of the printer, and cooling to printer to a temperature that is below a melting point of the print material and the sacrificial metal. The print material can be or include aluminum and the sacrificial metal can be or include tin. The print material can be drained from the printer when the print material is in molten form, for example, from about 600° C. to about 2000° C. The sacrificial metal can be ejected from the nozzle at a temperature above the melting point of the sacrificial metal but below the melting point of the print material, for example, below about 300° C. The method can reduce or eliminate cracking of various printer structures such as the nozzle during a shutdown or cooling of the printer.

Claims (51)

1. A method for operating a printer, comprising:

draining a print material from a supply reservoir of the printer, wherein the print material is a first metal having a first melting point;

placing a sacrificial metal into the supply reservoir of the printer, wherein the sacrificial metal is a second metal having a second melting point that is lower than the first melting point;

ejecting the sacrificial metal from a nozzle of the printer; and

cooling the printer subsequent to ejecting the sacrificial metal from the nozzle.

2. The method of claim 1 , further comprising ejecting the print material from the nozzle of the printer prior to the draining of the print material.

3. The method of claim 2 , wherein the ejecting of the print material further comprises ejecting the first metal from the nozzle at a temperature that is above the first melting point.

4. The method of claim 3 , further comprising ejecting the print material from the nozzle of the printer when the print material is at a temperature of from 600° C. to 2000° C.

5. The method of claim 1 , wherein:

the first metal comprises aluminum and has a melting point greater than 600° C.;

the draining of the print material comprises ejecting the print material from the nozzle of the printer at a temperature greater than 600° C.;

the second metal comprises tin and has a melting point less than 300° C.; and

the ejecting of the sacrificial metal from the nozzle comprises ejecting the sacrificial metal from the nozzle of the printer at a temperature of less than 300° C.; and

the cooling of the printer comprises cooling the sacrificial metal to a temperature of from 20° C. to 22° C.

6. The method of claim 1 , further comprising:

placing a volume of the print material within the supply reservoir of the printer subsequent to the cooling of the printer; then

ejecting the print material from the nozzle of the printer at a temperature above the first melting point.

7. A printer shutdown process, comprising:

draining a metal print material from a supply reservoir of the printer, wherein the print material has a first melting point and the metal print material is at a first temperature that is above the first melting point during the draining;

placing a sacrificial metal within the supply reservoir of the printer;

ejecting the sacrificial metal from the supply reservoir of the printer through a nozzle of the printer, wherein the sacrificial metal has a second melting point that is lower than the first melting point and the sacrificial metal is at a second temperature that is below the first melting point and above the second melting point during the ejecting; and

cooling the printer to a third temperature that is below the first melting point of the print material and the second melting point of the sacrificial metal.

8. The printer shutdown process of claim 7 , wherein:

the first temperature is from 600° C. to 2000° C.; and

the second temperature is below 300° C.

9. The printer shutdown process of claim 8 , wherein:

the print material comprises from 80% to 100% aluminum; and

the sacrificial metal comprises from 30% to 100% tin.

10. The printer shutdown process of claim 8 , wherein the sacrificial metal comprises from 20% to 100% of gallium, indium, tin, bismuth, zinc, cadmium, or lead, or combinations of two or more thereof.

11. A method for operating a printer, comprising:

ejecting a metal print material at a temperature of from 600° C. to 2000° C. from a nozzle of a printer;

draining the metal print material at a temperature of from 600° C. to 2000° C. from the printer subsequent to the ejecting;

placing a sacrificial metal into a supply reservoir of the printer;

heating the sacrificial metal to a temperature of 300° or less, thereby melting the sacrificial metal;

ejecting the sacrificial metal from the nozzle of the printer while the sacrificial metal is melted and at a temperature of 300° C. or less; and

cooling the printer to a temperature of from 20° C. to 22° C. subsequent to the ejecting of the sacrificial metal from the nozzle of the printer, thereby solidifying the sacrificial metal within the printer.

12. The method of claim 11 , further comprising:

subsequent to the cooling of the printer, heating the sacrificial metal within the printer to a temperature of 300° C. or less, thereby melting the sacrificial metal;

draining the melted sacrificial metal from the printer;

placing the metal print material into the supply reservoir of the printer;

heating the metal print material to a temperature of from 600° C. to 2000° C., thereby melting the metal print material; then

ejecting the metal print material at a temperature of from 600° C. to 2000° C. from the nozzle of the printer.

13. The method of claim 11 , further comprising:

placing the drained metal print material into the supply reservoir of the printer;

heating the drained metal print material to a temperature of from 600° C. to 2000° C., thereby melting the drained metal print material; and

ejecting the melted drained metal print material from the nozzle of the printer.

14. The method of claim 11 , wherein the metal print material comprises at least one of aluminum, copper, iron, and titanium, or combinations of two or more thereof.

15. The method of claim 11 , wherein the sacrificial metal comprises at least one of gallium, indium, tin, bismuth, zinc, cadmium, or lead, or combinations of two or more thereof.

16. The method of claim 11 , wherein:

the metal print material comprises at least one of aluminum, copper, iron, and titanium, or combinations thereof; and

the sacrificial metal comprises at least one of gallium, indium, tin, bismuth, zinc, cadmium and lead or combinations of two or more thereof, and further comprises at least one of aluminum, copper, iron, and titanium, or combinations of two or more thereof.

Assignments (7)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT RF 064760/0389 Recorded Feb 13, 2024
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: XEROX CORPORATION
Reel/Frame 068261/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2023
From: ELEM ADDITIVE LLC
To: ADDITIVE TECHNOLOGIES, LLC DBA ADDITEC
Reel/Frame 065428/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2023
From: XEROX CORPORATION
To: ELEM ADDITIVE LLC
Reel/Frame 065427/0862 →
SECURITY INTEREST Recorded Jun 22, 2023
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 064760/0389 →
RELEASE OF SECURITY INTEREST IN PATENTS AT R/F 062740/0214 Recorded May 18, 2023
From: CITIBANK, N.A., AS AGENT
To: XEROX CORPORATION
Reel/Frame 063694/0122 →
SECURITY INTEREST Recorded Nov 10, 2022
From: XEROX CORPORATION
To: CITIBANK, N.A., AS AGENT
Reel/Frame 062740/0214 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 22, 2020
From: LIU, CHU-HENG
To: XEROX CORPORATION
Reel/Frame 054836/0955 →