IP Library Patent Application 17137876
Patent Application
App. No. 17/137,876

SEPARATOR FOR NON-AQUEOUS SECONDARY BATTERY, SECONDARY BATTERY, AND MANUFACTURING METHOD OF SECONDARY BATTERY

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Quick Facts
Patent No.
US None
App. No.
17/137,876
Abstract

A separator for a non-aqueous secondary battery includes: a polyimide porous film; and adhesive resin particles that are attached to a surface of the polyimide porous film and have a responsiveness to at least one of pressure and heat.

Claims (43)

1 . A separator for a non-aqueous secondary battery, comprising:

a polyimide porous film; and

adhesive resin particles that are attached to a surface of the polyimide porous film and have a responsiveness to at least one of pressure and heat.

2 . The separator for a non-aqueous secondary battery according to claim 1 ,

wherein when an average pore diameter of the polyimide porous film is set to X, and an average particle diameter of the adhesive resin particles is set to Y, a relationship of X<Y is satisfied.

3 . The separator for a non-aqueous secondary battery according to claim 2 ,

wherein a ratio Y/X of the average particle diameter Y of the adhesive resin particles to the average pore diameter X of the polyimide porous film is more than 1.0 and 70.0 or less.

4 . The separator for a non-aqueous secondary battery according to claim 1 ,

wherein an attachment amount of the adhesive resin particles with respect to the surface of the polyimide porous film is 0.5 g/m 2 or more and 5.0 g/m 2 or less.

5 . The separator for a non-aqueous secondary battery according to claim 2 ,

wherein an attachment amount of the adhesive resin particles with respect to the surface of the polyimide porous film is 0.5 g/m 2 or more and 5.0 g/m 2 or less.

6 . The separator for a non-aqueous secondary battery according to claim 3 ,

wherein an attachment amount of the adhesive resin particles with respect to the surface of the polyimide porous film is 0.5 g/m 2 or more and 5.0 g/m 2 or less.

7 . The separator for a non-aqueous secondary battery according to claim 4 ,

wherein the attachment amount of the adhesive resin particles with respect to the surface of the polyimide porous film is 0.8 g/m 2 or more and 4.8 g/m 2 or less.

8 . The separator for a non-aqueous secondary battery according to claim 5 ,

wherein the attachment amount of the adhesive resin particles with respect to the surface of the polyimide porous film is 0.8 g/m 2 or more and 4.8 g/m 2 or less.

9 . The separator for a non-aqueous secondary battery according to claim 1 ,

wherein the adhesive resin particles are pressure-responsive particles.

10 . The separator for a non-aqueous secondary battery according to claim 9 ,

wherein the pressure-responsive particles contain a styrene-based resin containing a styrene and a vinyl monomer other than the styrene as a polymerization component, and a (meth)acrylic ester-based resin containing at least two types of (meth)acrylic esters as a polymerization component, have at least two glass transition temperatures, and have a difference between the lowest glass transition temperature and the highest glass transition temperature of 30° C. or higher.

11 . The separator for a non-aqueous secondary battery according to claim 10 ,

wherein a mass ratio of the at least two types of (meth)acrylic esters to the entire polymerization component of the (meth)acrylic ester-based resin is 90 mass % or more.

12 . The separator for a non-aqueous secondary battery according to claim 10 ,

wherein a mass ratio of the styrene to the entire polymerization component of the styrene-based resin is 60 mass % or more and 95 mass % or less.

13 . The separator for a non-aqueous secondary battery according to claim 10 ,

wherein two types of (meth)acrylic esters having a highest mass ratio in the at least two types of (meth)acrylic esters contained in the (meth)acrylic ester-based resin as the polymerization component are alkyl (meth)acrylic esters, and a difference in number of carbon atoms of alkyl groups between the alkyl (meth)acrylic esters is 1 or more and 4 or less.

14 . The separator for a non-aqueous secondary battery according to claim 1 ,

wherein the polyimide porous film has a porosity of 50% or more and 90% or less and an air permeance of 5 seconds/100 mL or more and 100 seconds/100 mL or less.

15 . The separator for a non-aqueous secondary battery according to claim 14 ,

wherein the polyimide porous film has the porosity of 55% or more and 85% or less.

16 . The separator for a non-aqueous secondary battery according to claim 1 ,

wherein an average pore diameter of the polyimide porous film is 50 nm or more and 1500 nm or less.

17 . The separator for a non-aqueous secondary battery according to claim 16 ,

wherein the average pore diameter of the polyimide porous film is 50 nm or more and 1000 nm or less.

18 . The separator for a non-aqueous secondary battery according to claim 1 ,

wherein a tensile breaking strength of the polyimide porous film is 10 MPa or more.

19 . A secondary battery, comprising:

an electrode; and

the separator for a non-aqueous secondary battery according to claim 1 ,

wherein an adhesive layer of the adhesive resin particles is provided between the electrode and the polyimide porous film.

20 . A manufacturing method of a secondary battery, comprising:

allowing the separator for a non-aqueous secondary battery according to claim 1 to adhere to an electrode by at least one of pressure and heat.

Assignments (2)
CHANGE OF NAME Recorded Apr 28, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 056078/0098 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 30, 2020
From: NAKADA, KOSUKE; KASHIMA, YASUNOBU; YOSHIMURA, KOSAKU; SASAKI, TOMOYA; SUGAHARA, HAJIME; OKUBO, TOMOYO; HIROSE, HIDEKAZU
To: FUJI XEROX CO., LTD.
Reel/Frame 054777/0327 →