IP Library Granted Patent US 12,055,854
Granted Patent B2
US 12,055,854 · App. 17/138,069 · Granted Aug 6, 2024

Coating composition for photoresist underlayer

Inventors: Jin Hong Park (Hwaseong-si, KR); Yoo-Jin Ghang (Hwaseong-si, KR); Suwoong Kim (Hwaseong-si, KR); You Rim Shin (Hwaseong-si, KR); Jung June Lee (Hwaseong-si, KR); Jae Hwan Sim (Hwaseong-si, KR)
Assignee: ROHM AND HAAS ELECTRONIC MATERIALS KOREA LTD.
G03F7/11C08F20/32C08G63/916C09D133/14C09D167/02G03F7/038
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Quick Facts
Patent No.
US 12,055,854
App. No.
17/138,069
Granted
Aug 6, 2024
Kind
B2
Abstract

A coating composition comprising a crosslinkable polyester polymer comprising an isocyanurate group and a crosslinkable group; a crosslinker; and an acid catalyst, wherein at least one of the crosslinkable polyester polymer and the crosslinker comprises an iodine-containing polymer.

Claims (91)

1. A coating composition, comprising:

a crosslinkable polyester polymer comprising an isocyanurate group and a crosslinkable group;

a crosslinker; and

an acid catalyst;

wherein the crosslinker comprises an iodine-containing polymer.

2. The coating composition of claim 1 , wherein the crosslinkable polyester polymer comprises an iodine-containing polyester polymer derived from a compound of Formula (1):

wherein, in Formula (I),

D is a single bond, or an unsubstituted or substituted C 1-4 alkylene group;

Y is —H, —OH, —C(O)OH, —C(O)OR b , or epoxy;

R b is hydrogen, an unsubstituted or substituted C 1-10 alkyl group, an unsubstituted or substituted C 3-30 cycloalkyl group, an unsubstituted or substituted C 1-30 heterocycloalkyl group, an unsubstituted or substituted C 6-30 aryl group, an unsubstituted or substituted C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroaryl group, or an unsubstituted or substituted C 3-30 heteroarylalkyl group;

I is an iodine atom;

each X is independently —F, —Cl, —Br, a hydroxyl group, a cyano group, a nitro group, an amino group, an amido group, a hydrazine group, a hydrazone group, a carboxylic acid group or a salt thereof, a sulfonic acid group or a salt thereof, a phosphoric acid group or a salt thereof, an unsubstituted or substituted C 1-30 alkyl group, an unsubstituted or substituted C 2-30 alkenyl group, an unsubstituted or substituted C 2-30 alkynyl group, an unsubstituted or substituted C 1-30 alkoxy group, an unsubstituted or substituted C 3-30 cycloalkyl group, an unsubstituted or substituted C 1-30 heterocycloalkyl group, an unsubstituted or substituted C 3-30 cycloalkenyl group, an unsubstituted or substituted C 1-30 heterocycloalkenyl group, an unsubstituted or substituted C 6-30 aryl group, an unsubstituted or substituted C 6-30 aryloxy group, an unsubstituted or substituted C 6-30 arylthio group, an unsubstituted or substituted C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroaryl group, an unsubstituted or substituted C 2-30 heteroaryloxy group, an unsubstituted or substituted C 2-30 heteroarylthio group, or an unsubstituted or substituted C 3-30 heteroarylalkyl group; and

m is an integer of 0 to 4; n is an integer of 1 to 3; and the sum of m and n is less than 6.

3. The coating composition of claim 2 , wherein

in Formula (1), D is a single bond and Y is —OH, —C(O)OH, or epoxy; or

the compound of Formula (1) has a structure of Formula (1a):

wherein, in Formula (1a),

R b is an unsubstituted or substituted C 1-10 alkyl group, an unsubstituted or substituted C 3-30 cycloalkyl group, an unsubstituted or substituted C 1-30 heterocycloalkyl group, an unsubstituted or substituted C 6-30 aryl group, an unsubstituted or substituted C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroaryl group, or an unsubstituted or substituted C 3-30 heteroarylalkyl group; and

I, X, m, and n are the same as in claim 2 .

4. The coating composition of claim 2 , wherein the crosslinkable polyester polymer comprises an isocyanurate repeating unit derived from a monomer of Formula (2):

wherein, in Formula (2),

K, L, and M are each independently a linear or branched C 1-10 hydrocarbon group, a C 1-10 alkoxycarbonyl group, a C 1-10 alkanoyloxy group, each of which is optionally substituted with a carboxylic acid group, or a linear or branched C 1-10 hydroxyalkyl group optionally substituted with a C 1-5 alkoxycarbonyl group or a C 1-5 substituted alkoxy group,

wherein each of the C 1-10 hydrocarbon group, the C 1-10 alkoxycarbonyl group, the C 1-10 alkanoyloxy group, and the C 1-10 hydroxyalkyl group is optionally substituted with at least one of a halogen, an amino group, a thiol group, an epoxy group, an amido group, a C 1-5 alkyl group, a C 3-8 cycloalkyl group, a C 3-20 heterocycloalkyl group, a C 2-5 alkenyl group, a C 1-5 alkoxy group, a C 2-5 alkenoxy group, a C 6-10 aryl group, a C 6-10 aryloxy group, a C 7-10 alkylaryl group, or C 7-10 alkylaryloxy group, and

wherein at least one hydrogen atom of the polyester polymer is substituted with a functional group independently chosen from hydroxyl, carboxyl, thiol, amino, epoxy, alkoxy, amido, vinyl, and a combination thereof.

5. The coating composition of claim 1 , wherein the crosslinker comprises an iodine-containing poly(meth)acrylate polymer derived from a monomer of Formula (3):

wherein, in Formula (3),

R a is hydrogen, fluorine, cyano, a C 1-10 alkyl group, or a C 1-10 fluoroalkyl group;

A is an unsubstituted or substituted C 1-30 alkylene group, an unsubstituted or substituted C 3-30 cycloalkylene group, an unsubstituted or substituted C 1-30 heterocycloalkylene group, an unsubstituted or substituted C 6-30 arylene group, an unsubstituted or substituted divalent C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroarylene group, or an unsubstituted or substituted divalent C 3-30 heteroarylalkyl group;

L is —O—, —O(C═O)—, —(C═O)O—, —O(SO 2 )—, —(SO 2 )O—, —NH(SO 2 )—, —(SO 2 )NH—, —NH(CO)—, —(CO)NH—, —SO 2 —, or —SO—;

I is an iodine atom;

each X is independently —F, —Cl, —Br, a hydroxyl group, a cyano group, a nitro group, an amino group, an amido group, a hydrazine group, a hydrazone group, a carboxylic acid group or a salt thereof, a sulfonic acid group or a salt thereof, a phosphoric acid group or a salt thereof, an unsubstituted or substituted C 1-30 alkyl group, an unsubstituted or substituted C 2-30 alkenyl group, an unsubstituted or substituted C 2-30 alkynyl group, an unsubstituted or substituted C 1-30 alkoxy group, an unsubstituted or substituted C 3-30 cycloalkyl group, an unsubstituted or substituted C 1-30 heterocycloalkyl group, an unsubstituted or substituted C 3-30 cycloalkenyl group, an unsubstituted or substituted C 1-30 heterocycloalkenyl group, an unsubstituted or substituted C 6-30 aryl group, an unsubstituted or substituted C 6-30 aryloxy group, an unsubstituted or substituted C 6-30 arylthio group, an unsubstituted or substituted C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroaryl group, an unsubstituted or substituted C 2-30 heteroaryloxy group, an unsubstituted or substituted C 2-30 heteroarylthio group, or an unsubstituted or substituted C 3-30 heteroarylalkyl group; and

m is an integer of 0 to 4; n is an integer of 1 to 3; and the sum of m and n is less than 6.

6. The coating composition of claim 5 , wherein the iodine-containing poly(meth)acrylate polymer comprises a functional group selected from hydroxyl, carboxyl, thiol, amino, epoxy, alkoxy, amido, vinyl, or a combination thereof.

7. The coating composition of claim 1 , wherein the crosslinkable group of the crosslinkable polymer comprises a functional group selected from hydroxyl, carboxyl, thiol, amino, epoxy, alkoxy, amido, vinyl, or a combination thereof.

8. The coating composition of claim 1 , further comprising a solvent.

9. A coated substrate comprising:

a layer of the coating composition of claim 8 disposed on a substrate; and

a photoresist layer disposed on the layer of the coating composition.

10. The coated substrate of claim 9 , wherein the crosslinkable polyester polymer comprises an iodine-containing polyester polymer derived from a compound of Formula (1):

wherein, in Formula (I),

D is a single bond, or an unsubstituted or substituted C 1-4 alkylene group;

Y is —H, —OH, —C(O)OH, —C(O)OR b , or epoxy;

R b is hydrogen, an unsubstituted or substituted C 1-10 alkyl group, an unsubstituted or substituted C 3-30 cycloalkyl group, an unsubstituted or substituted C 1-30 heterocycloalkyl group, an unsubstituted or substituted C 6-30 aryl group, an unsubstituted or substituted C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroaryl group, or an unsubstituted or substituted C 3-30 heteroarylalkyl group;

I is an iodine atom;

each X is independently —F, —Cl, —Br, a hydroxyl group, a cyano group, a nitro group, an amino group, an amido group, a hydrazine group, a hydrazone group, a carboxylic acid group or a salt thereof, a sulfonic acid group or a salt thereof, a phosphoric acid group or a salt thereof, an unsubstituted or substituted C 1-30 alkyl group, an unsubstituted or substituted C 2-30 alkenyl group, an unsubstituted or substituted C 2-30 alkynyl group, an unsubstituted or substituted C 1-30 alkoxy group, an unsubstituted or substituted C 3-30 cycloalkyl group, an unsubstituted or substituted C 1-30 heterocycloalkyl group, an unsubstituted or substituted C 3-30 cycloalkenyl group, an unsubstituted or substituted C 1-30 heterocycloalkenyl group, an unsubstituted or substituted C 6-30 aryl group, an unsubstituted or substituted C 6-30 aryloxy group, an unsubstituted or substituted C 6-30 arylthio group, an unsubstituted or substituted C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroaryl group, an unsubstituted or substituted C 2-30 heteroaryloxy group, an unsubstituted or substituted C 2-30 heteroarylthio group, or an unsubstituted or substituted C 3-30 heteroarylalkyl group; and

m is an integer of 0 to 4; n is an integer of 1 to 3; and the sum of m and n is less than 6.

11. The coated substrate of claim 9 , wherein the crosslinker comprises an iodine-containing poly(meth)acrylate polymer derived from a monomer of Formula (3):

wherein, in Formula (3),

R a is hydrogen, fluorine, cyano, a C 1-10 alkyl group, or a C 1-10 fluoroalkyl group;

A is an unsubstituted or substituted C 1-30 alkylene group, an unsubstituted or substituted C 3-30 cycloalkylene group, an unsubstituted or substituted C 1-30 heterocycloalkylene group, an unsubstituted or substituted C 6-30 arylene group, an unsubstituted or substituted divalent C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroarylene group, or an unsubstituted or substituted divalent C 3-30 heteroarylalkyl group;

L is —O—, —O(C═O)—, —(C═O)O—, —O(SO 2 )—, —(SO 2 )O—, —NH(SO 2 )—, —(SO 2 )NH—, —NH(CO)—, —(CO)NH—, —SO 2 —, or —SO—;

I is an iodine atom;

each X is independently —F, —Cl, —Br, a hydroxyl group, a cyano group, a nitro group, an amino group, an amido group, a hydrazine group, a hydrazone group, a carboxylic acid group or a salt thereof, a sulfonic acid group or a salt thereof, a phosphoric acid group or a salt thereof, an unsubstituted or substituted C 1-30 alkyl group, an unsubstituted or substituted C 2-30 alkenyl group, an unsubstituted or substituted C 2-30 alkynyl group, an unsubstituted or substituted C 1-30 alkoxy group, an unsubstituted or substituted C 3-30 cycloalkyl group, an unsubstituted or substituted C 1-30 heterocycloalkyl group, an unsubstituted or substituted C 3-30 cycloalkenyl group, an unsubstituted or substituted C 1-30 heterocycloalkenyl group, an unsubstituted or substituted C 6-30 aryl group, an unsubstituted or substituted C 6-30 aryloxy group, an unsubstituted or substituted C 6-30 arylthio group, an unsubstituted or substituted C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroaryl group, an unsubstituted or substituted C 2-30 heteroaryloxy group, an unsubstituted or substituted C 2-30 heteroarylthio group, or an unsubstituted or substituted C 3-30 heteroarylalkyl group; and

m is an integer of 0 to 4; n is an integer of 1 to 3; and the sum of m and n is less than 6.

12. The coated substrate of claim 11 , wherein the iodine-containing poly(meth)acrylate polymer comprises a functional group selected from hydroxyl, carboxyl, thiol, amino, epoxy, alkoxy, amido, vinyl, or a combination thereof.

13. The coated substrate of claim 9 , wherein the crosslinkable group of the crosslinkable polymer comprises a functional group selected from hydroxyl, carboxyl, thiol, amino, epoxy, alkoxy, amido, vinyl, or a combination thereof.

14. A method of forming an electronic device, comprising:

applying a layer of the coating composition of claim 8 on a substrate;

curing the coating composition to form an underlayer film;

applying a layer of a photoresist composition on the underlayer film to form a photoresist layer;

pattern-wise exposing the photoresist layer to radiation; and

developing the exposed photoresist layer to provide a resist relief image.

15. The method of claim 14 , wherein the crosslinkable polyester polymer comprises an iodine-containing polyester polymer derived from a compound of Formula (1):

wherein, in Formula (I),

D is a single bond, or an unsubstituted or substituted C 1-4 alkylene group;

Y is —H, —OH, —C(O)OH, —C(O)OR b , or epoxy;

R b is hydrogen, an unsubstituted or substituted C 1-10 alkyl group, an unsubstituted or substituted C 3-30 cycloalkyl group, an unsubstituted or substituted C 1-30 heterocycloalkyl group, an unsubstituted or substituted C 6-30 aryl group, an unsubstituted or substituted C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroaryl group, or an unsubstituted or substituted C 3-30 heteroarylalkyl group;

I is an iodine atom;

each X is independently —F, —Cl, —Br, a hydroxyl group, a cyano group, a nitro group, an amino group, an amido group, a hydrazine group, a hydrazone group, a carboxylic acid group or a salt thereof, a sulfonic acid group or a salt thereof, a phosphoric acid group or a salt thereof, an unsubstituted or substituted C 1-30 alkyl group, an unsubstituted or substituted C 2-30 alkenyl group, an unsubstituted or substituted C 2-30 alkynyl group, an unsubstituted or substituted C 1-30 alkoxy group, an unsubstituted or substituted C 3-30 cycloalkyl group, an unsubstituted or substituted C 1-30 heterocycloalkyl group, an unsubstituted or substituted C 3-30 cycloalkenyl group, an unsubstituted or substituted C 1-30 heterocycloalkenyl group, an unsubstituted or substituted C 6-30 aryl group, an unsubstituted or substituted C 6-30 aryloxy group, an unsubstituted or substituted C 6-30 arylthio group, an unsubstituted or substituted C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroaryl group, an unsubstituted or substituted C 2-30 heteroaryloxy group, an unsubstituted or substituted C 2-30 heteroarylthio group, or an unsubstituted or substituted C 3-30 heteroarylalkyl group; and

m is an integer of 0 to 4; n is an integer of 1 to 3; and the sum of m and n is less than 6.

16. The method of claim 15 , wherein

in Formula (1), D is a single bond and Y is —OH, —C(O)OH, or epoxy; or

the compound of Formula (1) has a structure of Formula (1a):

wherein, in Formula (1a),

R b is an unsubstituted or substituted C 1-10 alkyl group, an unsubstituted or substituted C 3-30 cycloalkyl group, an unsubstituted or substituted C 1-30 heterocycloalkyl group, an unsubstituted or substituted C 6-30 aryl group, an unsubstituted or substituted C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroaryl group, or an unsubstituted or substituted C 3-30 heteroarylalkyl group; and

I, X, m, and n are the same as in claim 15 .

17. The method of claim 15 , wherein the crosslinkable polyester polymer comprises an isocyanurate repeating unit derived from a monomer of Formula (2):

wherein, in Formula (2),

K, L, and M are each independently a linear or branched C 1-10 hydrocarbon group, a C 1-10 alkoxycarbonyl group, a C 1-10 alkanoyloxy group, each of which is optionally substituted with a carboxylic acid group, or a linear or branched C 1-10 hydroxyalkyl group optionally substituted with a C 1-5 alkoxycarbonyl group or a C 1-5 substituted alkoxy group,

wherein each of the C 1-10 hydrocarbon group, the C 1-10 alkoxycarbonyl group, the C 1-10 alkanoyloxy group, and the C 1-10 hydroxyalkyl group is optionally substituted with at least one of a halogen, an amino group, a thiol group, an epoxy group, an amido group, a C 1-5 alkyl group, a C 3-8 cycloalkyl group, a C 3-20 heterocycloalkyl group, a C 2-5 alkenyl group, a C 1-5 alkoxy group, a C 2-5 alkenoxy group, a C 6-10 aryl group, a C 6-10 aryloxy group, a C 7-10 alkylaryl group, or C 7-10 alkylaryloxy group, and

wherein at least one hydrogen atom of the polyester polymer is substituted with a functional group independently chosen from hydroxyl, carboxyl, thiol, amino, epoxy, alkoxy, amido, vinyl, and a combination thereof.

18. The method of claim 14 , wherein the crosslinker comprises an iodine-containing poly(meth)acrylate polymer derived from a monomer of Formula (3):

wherein, in Formula (3),

R a is hydrogen, fluorine, cyano, a C 1-10 alkyl group, or a C 1-10 fluoroalkyl group;

A is an unsubstituted or substituted C 1-30 alkylene group, an unsubstituted or substituted C 3-30 cycloalkylene group, an unsubstituted or substituted C 1-30 heterocycloalkylene group, an unsubstituted or substituted C 6-30 arylene group, an unsubstituted or substituted divalent C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroarylene group, or an unsubstituted or substituted divalent C 3-30 heteroarylalkyl group;

L is —O—, —O(C═O)—, —(C═O)O—, —O(SO 2 )—, —(SO 2 )O—, —NH(SO 2 )—, —(SO 2 )NH—, —NH(CO)—, —(CO)NH—, —SO 2 —, or —SO—;

I is an iodine atom;

each X is independently —F, —Cl, —Br, a hydroxyl group, a cyano group, a nitro group, an amino group, an amido group, a hydrazine group, a hydrazone group, a carboxylic acid group or a salt thereof, a sulfonic acid group or a salt thereof, a phosphoric acid group or a salt thereof, an unsubstituted or substituted C 1-30 alkyl group, an unsubstituted or substituted C 2-30 alkenyl group, an unsubstituted or substituted C 2-30 alkynyl group, an unsubstituted or substituted C 1-30 alkoxy group, an unsubstituted or substituted C 3-30 cycloalkyl group, an unsubstituted or substituted C 1-30 heterocycloalkyl group, an unsubstituted or substituted C 3-30 cycloalkenyl group, an unsubstituted or substituted C 1-30 heterocycloalkenyl group, an unsubstituted or substituted C 6-30 aryl group, an unsubstituted or substituted C 6-30 aryloxy group, an unsubstituted or substituted C 6-30 arylthio group, an unsubstituted or substituted C 7-30 arylalkyl group, an unsubstituted or substituted C 1-30 heteroaryl group, an unsubstituted or substituted C 2-30 heteroaryloxy group, an unsubstituted or substituted C 2-30 heteroarylthio group, or an unsubstituted or substituted C 3-30 heteroarylalkyl group; and

m is an integer of 0 to 4; n is an integer of 1 to 3; and the sum of m and n is less than 6.

19. The method of claim 18 , wherein the iodine-containing poly(meth)acrylate polymer comprises a functional group selected from hydroxyl, carboxyl, thiol, amino, epoxy, alkoxy, amido, vinyl, or a combination thereof.

20. The method of claim 14 , wherein the crosslinkable group of the crosslinkable polymer comprises a functional group selected from hydroxyl, carboxyl, thiol, amino, epoxy, alkoxy, amido, vinyl, or a combination thereof.

Assignments (2)
CHANGE OF NAME Recorded Oct 17, 2024
From: ROHM & HAAS ELECTRONIC MATERIALS KOREA LTD
To: DUPONT SPECIALTY MATERIALS KOREA LTD
Reel/Frame 069185/0438 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2020
From: PARK, JIN HONG; GHANG, YOO-JIN; KIM, SUWOONG; SHIN, YOU RIM; LEE, JUNG JUNE; SIM, JAE HWAN
To: ROHM AND HAAS ELECTRONIC MATERIALS KOREA LTD.
Reel/Frame 054786/0060 →