IP Library Granted Patent US 12,516,561
Granted Patent B2
US 12,516,561 · App. 17/142,467 · Granted Jan 6, 2026

Door system with integrated electric devices

Inventors: Cory J. Sorice (La Grange, IL); Steven B. Swartzmiller (Batavia, IL); Alex Bodurka (Portage, MI)
Assignee: Masonite Corporation
E05F15/611E05F15/42E05Y2201/41E05Y2400/654E05Y2400/66E05Y2600/45E05Y2600/452E05Y2800/106E05Y2800/296E05Y2900/132
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Quick Facts
Patent No.
US 12,516,561
App. No.
17/142,467
Granted
Jan 6, 2026
Kind
B2
Abstract

A door system comprises a door frame adapted to be mounted within an opening, a door pivotally attached to the door frame, an AC/DC converter configured to be electrically connected to an AC power unit operably associated with the door system, a slot in the door, a pre-wired receptacle disposed in the slot, and a DC electric device removably disposed in the pre-wired receptacle and electrically connected to the AC/DC converter through the electrical connector of the pre-wired receptacle. The pre-wired receptacle comprises an electrical connector electrically connected the AC/DC converter.

Claims (44)

1 . A door system, comprising:

a door frame adapted to be mounted within an opening; a door pivotally attached to the door frame;

an AC/DC converter configured to be electrically connected to an AC power unit operably associated with the door system;

a pre-wired receptacle in the door, the pre-wired receptacle comprising an electrical connector electrically mounted in an open cavity of the pre-wired receptacle and electrically connected to the AC/DC converter located in a slot formed in a first jamb member of the door frame, wherein the electrical connector and the open cavity is configured to receive a specific DC electric device out of a plurality of different DC electric devices utilizing a flange, mechanical identifier, electronic identifier or software so as to identify or designate that the specific DC electric device is approved for use with the door system and such that the specific DC electric device can removably slide into the open cavity while mating with that mounted electrical connector; and

the specific DC electric device removably disposed in the open cavity of the pre-wired receptacle and electrically connected to the AC/DC converter located in the first jamb member of the door frame through the mounted electrical connector of the pre-wired receptacle.

2 . The door system of claim 1 , wherein the electrical connector comprises one of a plug connector and socket connector.

3 . The door system of claim 2 wherein a slot is formed in a peripheral edge of the door and wherein the pre-wired receptacle is disposed in the slot formed in the peripheral edge of the door.

4 . The door system of claim 3 , wherein the door comprises an inner door frame including top and bottom rails and first and second stiles, and wherein the slot formed in the peripheral edge of the door is formed in one of the stiles or rails.

5 . The door system of claim 4 , wherein the slot formed in the peripheral edge of the door opens on the peripheral edge of one of the stiles or rails.

6 . The door system of claim 1 , wherein the DC electric device comprises one of a powered door latch, a sensor, a door state sensor, and a LED.

7 . The door system of claim 2 , wherein the receptacle opens on a facing of the door.

8 . The door system of claim 7 , wherein the DC electric device comprises one of a powered lock, a sensor, a door state sensor, a LED, a video camera, a lighted key hole, and a video camera.

9 . The door system of claim 1 , wherein:

a plurality of pre-wired receptacles are formed in the door and/or door frame, each of the receptacles has a connector and is in electrical connection with the AC/DC converter, and

a plurality of DC electric devices, each of the DC electric devices releasably mounted within one of the receptacles and in electrical connection with the AC/DC converter through the associated connector.

10 . The door system of claim 9 , wherein at least one of the receptacles is formed in a peripheral edge of the door and at least one of the receptacles is formed in a surface of the door and/or door frame.

11 . The door system of claim 10 , wherein the DC electric device comprises one of a powered lock, a sensor, a door state sensor, a LED, a video camera, a lighted key hole, and a video camera.

12 . An entryway, comprising:

a door frame within an opening;

a door pivotally attached to the door frame;

an AC power supply operably associated with the door frame;

an AC/DC converter located in a slot formed in a first jamb member of the door frame and electrically connected to the AC power supply;

a DC power distribution system mounted to the door or door frame and electrically connected to the AC/DC converter;

a plurality of DC electric devices mounted to the door or door frame and electrically connected to the DC power distribution system; and

a pre-wired receptacle disposed in a slot, the pre-wired receptacle comprising an electrical connector mounted in an open cavity of the pre-wired receptacle and electrically connected to the DC power distribution system, wherein the electrical connector and the open cavity is configured to receive a specific DC electric device out of a plurality of different DC electric devices utilizing a flange, mechanical identifier, electronic identifier or software so as to identify or designate that the specific DC electric device is approved for use with the door system and such that the specific DC electric device can removably slide into the open cavity while mating with that mounted electrical connector; and

at least one of a specific DC electric devices selected from the plurality of DC electric devices removably mounted in the open cavity of pre-wired receptacle and electrically connected to the AC/DC converter through the electrical connector of the pre-wired receptacle;

wherein there are a plurality of pre-wired receptacles each comprising an electrical connector, at least one of the pre-wired receptacles opens on a facing of the door.

13 . The entryway of claim 12 , wherein:

at least one of the pre-wired receptacles opens on a peripheral edge of the door or a slot in the door frame.

14 . The entryway of claim 13 , wherein the door includes top and bottom rails and first and second stiles, and wherein at least one of the pre-wired receptacles is formed in one of the stiles or rails and opens on the peripheral edge of the door or the slot in the door frame thereof.

15 . The entryway of claim 14 , wherein a DC electric device comprises one of a powered lock, a sensor, a door state sensor, a LED, a video camera, a lighted key hole, and a video camera.

16 . The entryway of claim 15 , further comprising an electrical or mechanical identifier associated with each of the pre-wired receptacles and adapted for identifying DC electric devices authorized to be mounted within the associated pre-wired receptacle.

17 . The entryway of claim 16 , wherein each of the electrical connectors has a first electrical connector element and each of the DC electric devices has a complementary second electrical connector element.

18 . The entryway of claim 17 , wherein the first electrical connector element is one of a male and female element, and wherein the second electrical connector element is a complementary male or female element.

19 . The entryway of claim 12 , wherein at least one of the DC electric devices operate at a voltage less than the voltage of the AC power supply.

20 . The entryway of claim 19 , further comprising an AC-powered device operably associated with the door frame and engageable with the door and electrically connected to the AC power supply, wherein the AC-powered device is adapted to pivot the door to a closed position.

21 . The entryway of claim 15 , further comprising a controller, wherein the controller is electrically connected to the DC distribution system and in communication with at least one of the DC electric devices for controlling operation of the associated DC electric device.

22 . The entryway of claim 21 , wherein:

there are a plurality of sensors,

at least one of the sensors is operably associated with the door frame and in communication with the controller,

the controller is configured to receive a signal from the at least one sensor and for controlling operation of an associated DC electric device in response to a signal from the at least one sensor.

23 . The entryway of claim 22 , wherein the controller is configured to supply DC power from the DC power distribution system to at least one of a DC electric devices, to receive data from at least one of the DC electric devices, and to supply a command signal to at least one of the DC electric devices in response to the received signal.

24 . The entryway of claim 23 , wherein at least one of the sensors is in wireless communication with the controller.

25 . The entryway of claim 22 , wherein data is wirelessly transmitted from at least one of the electric devices to the controller.

Assignments (5)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jun 7, 2024
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: MASONITE CORPORATION
Reel/Frame 067664/0796 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: MASONITE CORPORATION
Reel/Frame 067664/0832 →
SECURITY AGREEMENT Recorded Dec 15, 2022
From: MASONITE CORPORATION
To: WELLS FAGO BANK, NATIONAL ASSOCIATION
Reel/Frame 062136/0784 →
SECURITY INTEREST Recorded Dec 13, 2022
From: MASONITE CORPORATION
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 062118/0875 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2021
From: SORICE, CORY J.; SWARTZMILLER, STEVEN B.; BODURKA, ALEX
To: MASONITE CORPORATION
Reel/Frame 054968/0369 →