IP Library Granted Patent US 11,897,702
Granted Patent B2
US 11,897,702 · App. 17/142,795 · Granted Feb 13, 2024

Parcel transfer system

Inventors: Michael Thomas Fleming (Waxhaw, NC); Robertus Arnoldus Adrianus Schmit (West Bloomfield, MI)
Assignee: Material Handling Systems, Inc.
B65G47/50B65G2201/0285
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Quick Facts
Patent No.
US 11,897,702
App. No.
17/142,795
Granted
Feb 13, 2024
Kind
B2
Abstract

A parcel transfer system transfers a parcel or a similar article directly between a conveyor and a self-driving vehicle (“SDV”) while the conveyor and SDV are moving. The conveyor, SDV, or both may be configured to initially transport a parcel in a first direction of travel and then subsequently offload the parcel in a second direction of travel. The SDV is configured to travel alongside of the conveyor in the first direction of travel and either receive the parcel as it is offloaded from the conveyor or offload the parcel onto the conveyor in the second direction of travel. The parcel transfer system further includes a vision and control subsystem, which regulates movement of the SDV and offloading of the parcel from the conveyor or SDV.

Claims (26)

1. A system for transferring a parcel, comprising:

a conveyor configured to transport the parcel in a first direction of travel and offload the parcel in a second direction of travel;

a self-driving vehicle configured to travel alongside the conveyor and receive the parcel as the parcel is offloaded from the conveyor; and

a vision and control subsystem operably connected to the conveyor and the self-driving vehicle, including

one or more sensors for acquiring data corresponding to the positioning of the parcel on the conveyor, and

a controller including a processor for executing instructions stored in a memory component to (i) receive and analyze data received from the one or more sensors and from the self-driving vehicle to identify the position of the self-driving vehicle relative to the parcel, (ii) communicate instructions to the self-driving vehicle which cause the self-driving vehicle to move toward the parcel based on the identified position of the self-driving vehicle relative to the parcel, and (iii) communicate instructions to the conveyor which cause the conveyor to offload the parcel in the second direction of travel.

2. The parcel transfer system as recited in claim 1 , wherein the second direction of travel is perpendicular to the first direction of travel.

3. The parcel transfer system as recited in claim 1 , wherein the conveyor includes a belt driven in the first direction of travel and a plurality of rollers configured to be selectively activated to offload the parcel in the second direction of travel.

4. The parcel transfer system as recited in claim 3 , wherein subsets of rollers within the plurality of rollers fall within multiple zones of the conveyor.

5. The parcel transfer system as recited in claim 4 , wherein the processor is further configured to execute instructions stored in the memory component to communicate instructions to the conveyor which cause only the rollers in one or more of the multiple zones in which the parcel is located to be activated when the self-driving vehicle is in a side-by-side position with the parcel.

6. The parcel transfer system as recited in claim 1 , wherein the self-driving vehicle includes a secondary conveyor configured to move the parcel away from the conveyor.

7. The parcel transfer system as recited in claim 6 , wherein the secondary conveyor includes multiple zones, with each respective zone of the multiple zones of the secondary conveyor configured to be selectively activated to move the parcel away from the conveyor.

8. The parcel transfer system as recited in claim 1 , wherein an upper surface of the conveyor configured to carry the parcel and an upper surface of the self-driving vehicle configured to receive the parcel are in a common plane as the parcel is offloaded from the conveyor.

9. The parcel transfer system as recited in claim 1 , wherein the processor is further configured to execute instructions stored in the memory component to communicate instructions to the self-driving vehicle which cause the self-driving vehicle to reach a side-by-side position with the parcel and to maintain a velocity corresponding to a velocity at which a belt of the conveyor is driven in the first direction of travel as the parcel is offloaded from the conveyor.

10. A system for transferring a parcel, comprising:

a self-driving vehicle configured to transport the parcel in a first direction of travel and offload the parcel in a second direction of travel;

a conveyor configured to receive the parcel as the parcel is offloaded from the self-driving vehicle; and

a vision and control subsystem operably connected to the self-driving vehicle and the conveyor, including

one or more sensors for acquiring data from the conveyor, and

a controller including a processor for executing instructions stored in a memory component to (i) receive and analyze data from the one or more sensors to identify a target zone of the conveyor and to identify the position of the self-driving vehicle relative to the target zone, (ii) communicate instructions to the self-driving vehicle which cause the self-driving vehicle to move toward the target zone based on the identified position of the self-driving vehicle relative to the target zone, and (iii) communicate instructions to the self-driving vehicle which cause the self-driving vehicle to offload the parcel in the second direction of travel to the target zone.

11. The parcel transfer system as recited in claim 10 , wherein the second direction of travel is perpendicular to the first direction of travel.

12. The parcel transfer system as recited in claim 10 , wherein the self-driving vehicle includes a secondary conveyor including multiple zones, with each respective zone of the multiple zones of the secondary conveyor configured to be selectively activated to offload the parcel in the second direction of travel.

13. The parcel transfer system as recited in claim 12 , wherein the processor is further configured to execute instructions stored in the memory component to communicate instructions to the self-driving vehicle which cause only the zones of the secondary conveyor in which the parcel is located to be activated.

14. The parcel transfer system as recite in claim 10 , wherein the conveyor includes a belt and a plurality of rollers configured to be selectively activated to move the parcel away from the self-driving vehicle.

15. The parcel transfer system as recited in claim 14 , wherein subsets of rollers within the plurality of rollers fall within multiple zones of the conveyor, and wherein the processor is further configured to execute instructions stored in the memory component to communicate instructions to the conveyor which cause only certain subsets of rollers to be activated as the parcel is offloaded by the self-driving vehicle.

16. The parcel transfer system as recited in claim 10 , wherein a surface of the self-driving vehicle configured to carry the parcel and a surface of the conveyor configured to receive the parcel are in a common plane as the parcel is offloaded from the self-driving vehicle.

Assignments (6)
SECURITY INTEREST Recorded Jul 10, 2026
From: FORTNA INC.; FORTNA EQUIPMENT, LLC; FORTNA SYSTEMS, INC.
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 075234/0044 →
SECURITY INTEREST Recorded Apr 10, 2025
From: FORTNA SYSTEMS, INC.
To: ARES AGENT SERVICES, L.P., AS ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 070795/0675 →
CHANGE OF NAME Recorded Nov 14, 2024
From: MATERIAL HANDLING SYSTEMS, INC.
To: FORTNA SYSTEMS, INC.
Reel/Frame 069361/0776 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2024
From: FLEMING, MICHAEL THOMAS
To: MATERIAL HANDLING SYSTEMS, INC.
Reel/Frame 066060/0437 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2024
From: SCHMIT, ROBERTUS ARNOLDUS ADRIANUS
To: MATERIAL HANDLING SYSTEMS, INC.
Reel/Frame 066015/0737 →
SECURITY INTEREST Recorded Jun 1, 2022
From: OPTRICITY CORPORATION; MHS EQUIPMENT, LLC; MATERIAL HANDLINGS SYSTEMS, INC.; MHS CONVEYOR CORP.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 060075/0344 →
Continuity (2)
Provisional Application 62957633 · Jan 6, 2020
Related Publication 20210206582A1 · Jul 8, 2021