IP Library Granted Patent US 11,624,508
Granted Patent B2
US 11,624,508 · App. 17/144,038 · Granted Apr 11, 2023

Methods and apparatus to indicate presence of a flame

Inventors: David Jonathan Eckhardt (Oswego, IL); José Ángel Martinez (Franklin Park, IL); Kevin James Glennon (Hoffman Estates, IL); Victor Mercado, Jr. (Berwyn, IL)
Assignee: WEBER-STEPHEN PRODUCTS LLC
F24C3/126A47J36/32A47J37/0713F23N5/242F23N2223/08F23N2229/00F23Q3/008F23Q7/10
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Quick Facts
Patent No.
US 11,624,508
App. No.
17/144,038
Granted
Apr 11, 2023
Kind
B2
Abstract

Methods and apparatus to indicate presence of a flame are disclosed. An example gas grill includes a burner tube having apertures to emit a fuel for combustion, an ignition element to cause ignition of the fuel emitted from the apertures of the burner tube, a flame sensor to detect the presence of a flame associated with the combustion of the fuel emitted from the apertures of the burner tube, and flame sense circuitry including a flame signal accessor to access a flame sense signal from the flame sensor, and a terminal to output an indication of the presence of the flame, the indication of the presence of the flame output without respect to an open or closed state of a lid of the grill.

Claims (27)

1. A flame sense circuit for use in a gas grill, the flame sense circuit comprising:

flame signal accessor circuitry to access a flame sense signal from a flame sensor, the flame sensor to be electrically isolated from an ignitor circuit while the flame sense signal is accessed;

comparator circuitry to compare the flame sense signal to a threshold to generate an indication of the presence of the flame; and

indicator circuitry to output the indication of the presence of the flame.

2. The flame sense circuit of claim 1 , wherein the comparator circuitry is implemented using a microcontroller.

3. The flame sense circuit of claim 1 , further including a filter to apply filtering to the flame sense signal accessed from the flame sensor to create a filtered flame sense signal, wherein the comparator circuitry is to compare the filtered flame sense signal to the threshold to generate the indication of the presence of the flame.

4. The flame sense circuit of claim 3 , wherein the filter is implemented using a high pass filter.

5. The flame sense circuit of claim 3 , wherein the filter is implemented using a low pass filter to remove high frequency noise associated with wind affecting the ability to sense the presence of the flame.

6. The flame sense circuit of claim 1 , further including the flame sensor, wherein the flame sensor is implemented using a conductive rod.

7. The flame sense circuit of claim 1 , further including communicator circuitry to output the indication of the presence of the flame to a central controller.

8. At least one non-transitory computer readable medium comprising instructions that, when executed, cause at least one processor to at least:

electrically isolate a flame sensor from an ignitor circuit while the ignitor circuit is enabled;

access a flame sense signal from the flame sensor;

compare the flame sense signal to a threshold to generate an indication of the presence of the flame; and

output the indication of the presence of the flame.

9. The at least one non-transitory computer readable medium of claim 8 , wherein the instructions, when executed, cause the at least one processor to filter the flame sense signal to create a filtered flame sense signal, wherein the comparison of the flame sense signal to the threshold is based on the filtered flame sense signal.

10. The at least one non-transitory computer readable medium of claim 8 , wherein the instructions, when executed, cause the at least one processor to at least disable an ignitor circuit while the flame sense signal is accessed.

11. An apparatus for use in a gas grill, the apparatus comprising:

memory;

instructions; and

processor circuitry to execute the instructions to cause the processor circuitry to at least:

cause a flame sensor to be electrically isolated from an ignitor circuit while the ignitor circuit is enabled;

access a flame sense signal from the flame sensor;

compare the flame sense signal to a threshold to generate an indication of the presence of the flame; and

output the indication of the presence of the flame.

12. The apparatus of claim 11 , wherein the processor circuitry is to filter the flame sense signal to create a filtered flame sense signal, wherein the comparison of the flame sense signal to the threshold is based on the filtered flame sense signal.

13. The apparatus of claim 11 , wherein the processor circuitry is to disable an ignitor circuit while the flame sense signal is accessed.

Assignments (5)
SECURITY INTEREST Recorded Oct 1, 2025
From: WEBER-STEPHEN PRODUCTS LLC; JUNE LIFE, LLC; NORTH ATLANTIC IMPORTS, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 072994/0778 →
SECURITY INTEREST Recorded Oct 1, 2025
From: WEBER-STEPHEN PRODUCTS LLC; JUNE LIFE, LLC; NORTH ATLANTIC IMPORTS, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 072995/0099 →
SECURITY INTEREST Recorded Oct 17, 2024
From: WEBER-STEPHEN PRODUCTS LLC; JUNE LIFE, LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 069179/0623 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INVENTOR'S EXECUTION AND 4TH INVENTOR'S NAME PREVIOUSLY RECORDED AT REEL: 055457 FRAME: 0066. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Jun 28, 2022
From: ECKHARDT, DAVID JONATHAN; MARTINEZ, JOSÉ ÁNGEL; GLENNON, KEVIN JAMES; MERCADO, VICTOR, JR.
To: WEBER-STEPHEN PRODUCTS LLC
Reel/Frame 060448/0903 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2021
From: ECKHARDT, DAVID JONATHAN; MARTINEZ, JOSÉ ÁNGEL; GLENNON, KEVIN JAMES; MERCADO, VICTOR
To: WEBER-STEPHEN PRODUCTS LLC
Reel/Frame 055457/0066 →
Continuity (2)
Provisional Application 62959647 · Jan 10, 2020
Related Publication 20210215344A1 · Jul 15, 2021