IP Library Granted Patent US 11,353,834
Granted Patent B2
US 11,353,834 · App. 17/148,094 · Granted Jun 7, 2022

Control system with coordinated equipment staging

Inventors: Jon T. Mueller (Milwaukee, WI); Joseph P. Carmody (Saukville, WI)
Assignee: Johnson Controls Tyco IP Holdings LLP
G05B15/02F24F11/30F24F11/62F24F11/61F24F2140/50G05B2219/2642
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Quick Facts
Patent No.
US 11,353,834
App. No.
17/148,094
Granted
Jun 7, 2022
Kind
B2
Abstract

A controller for heating, ventilation, or air conditioning (HVAC) equipment includes a communications interface configured to communicate with first HVAC equipment and second HVAC equipment and a processing circuit communicably coupled to the communications interface. The processing circuit is configured to detect a staging event for the first HVAC equipment occurring at a first time, obtain a delay time based on an estimated amount of time required to reach steady state after the staging event for the first HVAC equipment occurs at the first time, determine whether the delay time has elapsed since the staging event for the first HVAC equipment has occurred, and prevent the second HVAC equipment from staging in response to a determination that the delay time has not elapsed since the staging event for the first HVAC equipment has occurred.

Claims (64)

1. A controller for heating, ventilation, or air conditioning (HVAC) equipment that includes at least first HVAC equipment and second HVAC equipment that serve heating or cooling loads of a building or campus, the controller comprising:

a communications interface configured to communicate with the first HVAC equipment and the second HVAC equipment; and

a processing circuit communicably coupled to the communications interface and comprising a processor and memory, the processing circuit configured to:

detect a staging event for the first HVAC equipment occurring at a first time;

obtain a delay time based on an estimated amount of time required to reach steady state after the staging event for the first HVAC equipment occurs at the first time;

determine whether the delay time has elapsed since the staging event for the first HVAC equipment has occurred; and

prevent the second HVAC equipment from staging in response to a determination that the delay time has not elapsed since the staging event for the first HVAC equipment has occurred.

2. The controller of claim 1 , wherein:

the first HVAC equipment comprise equipment of a first subplant of a central plant configured to serve a thermal energy load;

the second HVAC equipment comprise equipment of a second subplant of the central plant; and

the first subplant and the second subplant comprise at least two of a heater subplant, a heat recovery chiller subplant, a chiller subplant, a cooling tower subplant, a hot thermal energy storage subplant, and a cold thermal energy storage subplant.

3. The controller of claim 1 , wherein:

the first HVAC equipment comprises at least one of a first boiler, a first heater, a first pump, a first chiller, a first heat recovery chiller, a first cooling tower, or a first thermal energy storage tank; and

the second HVAC equipment comprises at least one of a second boiler, a second heater, a second pump, a second chiller, a second heat recovery chiller, a second cooling tower, or a second thermal energy storage tank.

4. The controller of claim 1 , wherein the staging event comprises at least one of activating or deactivating the first HVAC equipment, changing a load setpoint for the first HVAC equipment, and changing a capacity of first HVAC equipment.

5. The controller of claim 1 , wherein the processing circuit is configured to:

determine whether the first HVAC equipment is operating at steady state during a time period after the staging event for the first HVAC equipment occurs;

allow the second HVAC equipment to stage in response to determining that the first HVAC equipment is operating at steady state; and

prevent the second HVAC equipment from staging in response to determining that the first HVAC equipment is not operating at steady state.

6. The controller of claim 1 , wherein the processing circuit is configured to:

initialize a staging timer using the delay time;

start the staging timer in response to detecting the staging event for the first HVAC equipment occurring at the first time; and

determine whether the delay time has elapsed by determining whether the staging timer has expired.

7. The controller of claim 6 , wherein the processing circuit is configured to reset the staging timer in response to detecting that another staging event for the first HVAC equipment has occurred before the staging timer has expired.

8. The controller of claim 1 , wherein the processing circuit is configured to estimate the amount of time required to reach steady state by observing an amount of time that elapses between a staging time at which an equipment staging event occurs and a time at which steady state is reached following the staging time.

9. The controller of claim 1 , wherein:

the estimated amount of time required to reach steady state after the staging event for the first HVAC equipment occurs is a predetermined value stored in the memory; and

the processing circuit is configured to obtain the estimated amount of time required to reach steady state by retrieving the predetermined value from the memory.

10. A method for coordinating equipment staging across heating, ventilation, or air conditioning (HVAC) equipment that includes at least first HVAC equipment and second HVAC equipment that serve heating or cooling loads of a building or campus, the method comprising:

detecting a staging event for the first HVAC equipment occurring at a first time;

obtaining a delay time based on an estimated amount of time required to reach steady state after the staging event for the first HVAC equipment occurs at the first time;

determining whether the delay time has elapsed since the staging event for the first HVAC equipment has occurred; and

preventing the second HVAC equipment from staging in response to a determination that the delay time has not elapsed since the staging event for the first HVAC equipment has occurred.

11. The method of claim 10 , wherein:

the first HVAC equipment comprise equipment of a first subplant of a central plant configured to serve a thermal energy load;

the second HVAC equipment comprise equipment of a second subplant of the central plant; and

the first subplant and the second subplant comprise at least two of a heater subplant, a heat recovery chiller subplant, a chiller subplant, a cooling tower subplant, a hot thermal energy storage subplant, and a cold thermal energy storage subplant.

12. The method of claim 10 , wherein:

the first HVAC equipment comprises at least one of a first boiler, a first heater, a first pump, a first chiller, a first heat recovery chiller, a first cooling tower, or a first thermal energy storage tank; and

the second HVAC equipment comprises at least one of a second boiler, a second heater, a second pump, a second chiller, a second heat recovery chiller, a second cooling tower, or a second thermal energy storage tank.

13. The method of claim 10 , wherein the staging event comprises at least one of activating or deactivating the first HVAC equipment, changing a load setpoint for the first HVAC equipment, and changing a capacity of first HVAC equipment.

14. The method of claim 10 , comprising:

determining whether the first HVAC equipment is operating at steady state during a time period after the staging event for the first HVAC equipment occurs;

allowing the second HVAC equipment to stage in response to determining that the first HVAC equipment is operating at steady state; and

preventing the second HVAC equipment from staging in response to determining that the first HVAC equipment is not operating at steady state.

15. The method of claim 10 , comprising:

initializing a staging timer using the delay time;

starting the staging timer in response to detecting the staging event for the first HVAC equipment occurring at the first time; and

determining whether the delay time has elapsed by determining whether the staging timer has expired.

16. The method of claim 15 , comprising resetting the staging timer in response to detecting that another staging event for the first HVAC equipment has occurred before the staging timer has expired.

17. The method of claim 10 , comprising estimating the amount of time required to reach steady state by observing an amount of time that elapses between a staging time at which an equipment staging event occurs and a time at which steady state is reached following the staging time.

18. The method of claim 10 , wherein:

the estimated amount of time required to reach steady state after the staging event for the first HVAC equipment occurs is a predetermined value stored in memory; and

obtaining the estimated amount of time required to reach steady state comprises retrieving the predetermined value from the memory.

19. A controller for equipment that includes at least first equipment and second equipment, the controller comprising:

a communications interface configured to communicate with the first equipment and the second equipment; and

a processing circuit communicably coupled to the communications interface and comprising a processor and memory, the processing circuit configured to:

detect a staging event for the first equipment occurring at a first time;

obtain a delay time based on an estimated amount of time required to reach steady state after the staging event for the first equipment occurs at the first time;

determine whether the delay time has elapsed since the staging event for the first equipment has occurred; and

prevent the second equipment from staging in response to a determination that the delay time has not elapsed since the staging event for the first equipment has occurred.

20. The controller of claim 19 , wherein:

the first equipment comprises at least one of a first boiler, a first heater, a first pump, a first chiller, a first heat recovery chiller, a first cooling tower, or a first thermal energy storage tank; and

the second equipment comprises at least one of a second boiler, a second heater, a second pump, a second chiller, a second heat recovery chiller, a second cooling tower, or a second thermal energy storage tank.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2024
From: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
To: TYCO FIRE & SECURITY GMBH
Reel/Frame 067056/0552 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 4, 2022
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 058959/0764 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2022
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 058628/0863 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2021
From: MUELLER, JON T.; CARMODY, JOSEPH P.
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 054908/0681 →
Continuity (3)
Continuation 16182362 · Nov 6, 2018
Continuation 14872074 · Sep 30, 2015
Related Publication 20210132557A1 · May 6, 2021
Cited By (10)
US 12,260,140 US 12,282,975 US 12,385,659 US 12,393,385 US 12,406,218 US 12,424,329 US 12,431,621 US 12,687,314 US 12,695,189 US 12,719,167