IP Library Granted Patent US 11,170,808
Granted Patent B1
US 11,170,808 · App. 17/149,491 · Granted Nov 9, 2021

Dual free layer reader head with magnetic seed layer decoupled from shield

Inventors: Xiaoyong Liu (San Jose, CA); Ji Li (Shenzhen, CN); Goncalo Marcos Baião de Albuquerque (San Jose, CA); Daniele Mauri (San Jose, CA); Yukimasa Okada (Cupertino, CA)
Assignee: WESTERN DIGITAL TECHNOLOGIES, INC.
G11B5/3932G11B5/3909G11B5/3912
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Quick Facts
Patent No.
US 11,170,808
App. No.
17/149,491
Granted
Nov 9, 2021
Kind
B1
Abstract

The present disclosure generally relates to magnetic read heads comprising a dual free layer (DFL) structure. The magnetic read head comprises a first shield, a second shield, and a DFL structure disposed between the first and second shields. The DFL structure comprises a magnetic seed layer, a first free layer, and a second free layer. A non-magnetic spacer layer is disposed between and in contact with the first shield and the magnetic seed layer of the DFL structure at a media facing surface. A material and a thickness of the non-magnetic spacer layer is selected to control the coupling between the first shield and the magnetic seed layer of the DFL structure.

Claims (79)

1. A magnetic read head assembly, comprising:

a first shield;

a second shield disposed over the first shield;

a dual free layer (DFL) structure disposed between the first shield and the second shield at a media facing surface (MFS), the DFL structure comprising:

a magnetic seed layer disposed over the first shield;

a first free layer disposed over the magnetic seed layer, the first free layer being disposed in contact with a non-magnetic seed layer; and

a second free layer disposed over the first free layer; and

a non-magnetic spacer layer disposed between the first shield and the magnetic seed layer of the DFL structure at the MFS.

2. The magnetic read head assembly of claim 1 , wherein the non-magnetic spacer layer has a thickness greater than or equal to about 2 nm, wherein the first shield has a thickness between about 10 nm to about 2000 nm, and wherein the magnetic seed layer has a thickness between about 10 nm to about 60 nm.

3. The magnetic read head assembly of claim 1 , wherein the non-magnetic spacer layer is configured to decouple the first shield from the magnetic seed layer, and wherein the non-magnetic spacer layer has a greater stripe height extending from the MFS into the magnetic read head assembly than the first and second free layers and a greater width in a cross-track direction at the MFS than the first and second free layers.

4. The magnetic read head assembly of claim 1 , wherein the DFL structure further comprises:

a barrier layer disposed between the first free layer and the second free layer; and

a cap layer disposed between the second free layer and the second shield, wherein the non-magnetic seed layer is disposed in contact with the magnetic seed layer, and wherein a material and a thickness of the non-magnetic spacer layer is selected to control a coupling strength between the first shield and the magnetic seed layer.

5. The magnetic read head assembly of claim 1 , further comprising a rear hard bias (RHB) structure disposed adjacent to the DFL structure, the RHB structure being recessed from the MFS.

6. The magnetic read head assembly of claim 1 , wherein the non-magnetic spacer layer is deposited as a part of the first shield.

7. A magnetic recording device, comprising:

a magnetic read head assembly comprising:

a first shield;

a second shield disposed over the first shield;

a dual free layer (DFL) structure disposed between the first shield and the second shield at a media facing surface (MFS), the DFL structure comprising:

a magnetic seed layer disposed over the first shield;

a first free layer disposed over the magnetic seed layer, the first free layer being disposed in contact with a non-magnetic seed layer; and

a second free layer disposed over the first free layer; and

a non-magnetic spacer layer disposed between the first shield and the magnetic seed layer of the DFL structure at the MFS.

8. A magnetic read head assembly, comprising:

a first shield;

a non-magnetic spacer layer disposed on and in contact with the first shield, the non-magnetic spacer layer being disposed at a media facing surface (MFS);

a tunnel magnetic resistive (TMR) sensor disposed on the non-magnetic spacer layer at the MFS, the TMR sensor comprising:

a magnetic seed layer disposed on and in contact with the non-magnetic spacer layer;

a non-magnetic seed layer disposed on and in contact with the magnetic seed layer;

a first free layer disposed over the magnetic seed layer, the first free layer being disposed in contact with the non-magnetic seed layer; and

a second free layer disposed over the first free layer; and

a second shield disposed over the second free layer of the TMR sensor,

wherein the non-magnetic spacer layer is configured to control a coupling of the first shield and the magnetic seed layer.

9. The magnetic read head assembly of claim 8 , wherein the first and second free layers have a first cross-track width at the MFS and a first stripe height extending from the MFS into the magnetic read head assembly, and wherein the non-magnetic spacer layer has a second cross-track width at the MFS greater than the first cross-track width and a second stripe height greater than the first stripe height.

10. The magnetic read head assembly of claim 9 , wherein the non-magnetic spacer layer has a thickness greater than or equal to about 2 nm to decouple the first shield and the magnetic seed layer, and wherein the non-magnetic spacer layer comprises a material selected from the group consisting of Ru, Ta, CoHf, Cr, CoB, or a combination thereof.

11. The magnetic read head assembly of claim 8 , wherein the TMR sensor further comprises:

a barrier layer disposed between and in contact with the first free layer and the second free layer; and

a cap layer disposed between and in contact with the second free layer and the second shield, wherein the non-magnetic spacer layer is deposited as a part of the TMR sensor.

12. The magnetic read head assembly of claim 8 , wherein the non-magnetic spacer layer extends adjacent to a rear hard bias (RHB) structure, the RHB structure being recessed from the MFS, wherein a shield-to-shield spacing of the first shield and the second shield is between about 14 nm to about 25 nm.

13. The magnetic read head assembly of claim 8 , wherein a material and a thickness of the non-magnetic spacer layer is selected to control a coupling strength between the first shield and the magnetic seed layer.

14. A magnetic recording device, comprising:

a magnetic read head assembly comprising:

a first shield;

a non-magnetic spacer layer disposed on and in contact with the first shield, the non-magnetic spacer layer being disposed at a media facing surface (MFS);

a tunnel magnetic resistive (TMR) sensor disposed on the non-magnetic spacer layer at the MFS, the TMR sensor comprising:

a magnetic seed layer disposed on and in contact with the non-magnetic spacer layer;

a non-magnetic seed layer disposed on and in contact with the magnetic seed layer;

a first free layer disposed over the magnetic seed layer, the first free layer being disposed in contact with the non-magnetic seed layer; and

a second free layer disposed over the first free layer; and

a second shield disposed over the second free layer of the TMR sensor,

wherein the non-magnetic spacer layer is configured to control a coupling of the first shield and the magnetic seed layer.

15. A magnetic read head assembly, comprising:

a first shield;

a second shield disposed over the first shield;

a dual free layer (DFL) structure disposed between the first shield and the second shield at a media facing surface (MFS), the DFL structure comprising:

a magnetic seed layer disposed over the first shield;

a non-magnetic seed layer disposed on and in contact with the magnetic seed layer;

a first free layer disposed on and in contact with the non-magnetic seed layer;

a barrier layer disposed on and in contact with the first free layer;

a second free layer disposed on and in contact with the barrier layer; and

a cap layer disposed on and in contact with the second free layer; and

a non-magnetic spacer layer disposed between and in contact with the first shield and the magnetic seed layer of the DFL structure at the MFS, the non-magnetic spacer layer having a thickness greater than or equal to about 2 nm.

16. The magnetic read head assembly of claim 15 , wherein the non-magnetic spacer layer is deposited as a part of the DFL structure or as a part of the first shield.

17. The magnetic read head assembly of claim 15 , wherein the first shield has a thickness between about 10 nm to about 2000 nm, and the magnetic seed layer has a thickness between about 10 nm to about 60 nm.

18. The magnetic read head assembly of claim 15 , further comprising a rear hard bias (RHB) structure disposed adjacent to the DFL structure, the RHB structure being recessed from the MFS, wherein the first and second free layers have a first cross-track width at the MFS and a first stripe height extending from the MFS under the RHB structure, and wherein the non-magnetic spacer layer has a second cross-track width at the MFS greater than the first cross-track width and a second stripe height greater than the first stripe height.

19. The magnetic read head assembly of claim 15 , wherein the non-magnetic spacer layer is configured to control a coupling of the first shield and the magnetic seed layer, and wherein the non-magnetic spacer layer comprises a material selected from the group consisting of Ru, Ta, CoHf, Cr, CoB, or a combination thereof.

20. A magnetic recording device, comprising:

a magnetic read head assembly, comprising:

a first shield;

a second shield disposed over the first shield;

a dual free layer (DFL) structure disposed between the first shield and the second shield at a media facing surface (MFS), the DFL structure comprising:

a magnetic seed layer disposed over the first shield;

a non-magnetic seed layer disposed on and in contact with the magnetic seed layer;

a first free layer disposed on and in contact with the non-magnetic seed layer;

a barrier layer disposed on and in contact with the first free layer;

a second free layer disposed on and in contact with the barrier layer; and

a cap layer disposed on and in contact with the second free layer; and

a non-magnetic spacer layer disposed between and in contact with the first shield and the magnetic seed layer of the DFL structure at the MFS, the non-magnetic spacer layer having a thickness greater than or equal to about 2 nm.

Assignments (5)
PATENT COLLATERAL AGREEMENT - A&R LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064715/0001 →
PATENT COLLATERAL AGREEMENT - DDTL LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067045/0156 →
RELEASE OF SECURITY INTEREST AT REEL 055404 FRAME 0942 Recorded Feb 8, 2022
From: JPMORGAN CHASE BANK, N.A.
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 058966/0407 →
SECURITY INTEREST Recorded Feb 24, 2021
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS AGENT
Reel/Frame 055404/0942 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 21, 2021
From: LIU, XIAOYONG; LI, JI; BAIÃO DE ALBUQUERQUE, GONCALO MARCOS; MAURI, DANIELE; OKADA, YUKIMASA
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 054989/0187 →