IP Library Granted Patent US 11,870,055
Granted Patent B2
US 11,870,055 · App. 17/161,333 · Granted Jan 9, 2024

Surface-fluorinated silicon-containing electrodes

Inventors: Liwen Ji (San Diego, CA); Benjamin Yong Park (Mission Viejo, CA); Robert A. Rango (Irvine, CA); Dong Sun (Irvine, CA); Frederic C. Bonhomme (Irvine, CA)
Assignee: Enevate Corporation
H01M4/134H01M4/044H01M4/049H01M4/366H01M2004/027
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Quick Facts
Patent No.
US 11,870,055
App. No.
17/161,333
Granted
Jan 9, 2024
Kind
B2
Abstract

The present application describes the use of a solid electrolyte interphase (SEI) fluorinating precursor and/or an SEI fluorinating compound to coat an electrode material and create an artificial SEI layer. These modifications may increase surface passivation of the electrodes, SEI robustness, and structural stability of the silicon-containing electrodes.

Claims (32)

1. An electrochemical device comprising:

an anode comprising a silicon-dominant electrochemically active material comprising silicon particles;

a coupling reagent; and

a fluorine-containing layer; wherein said layer comprises a metal fluoride compound and wherein said metal fluoride compound comprises LiF, AlF 3 , CuF 2 , FeF 3 , TiF 3 , FeF 2 , NiF 2 , CoF 3 , CoF 2 , MnF 2 , AgCuF 3 , BiF 3 , VF 3 , NbF 5 , or a combination thereof;

a cathode; and

an electrolyte, wherein said electrolyte comprises fluoroethylene carbonate (FEC), ethyl methyl carbonate (EMC), or a mixture thereof; and

wherein said coupling reagent couples said fluorine-containing layer to said silicon particles.

2. The electrochemical device of claim 1 , wherein the electrochemically active material comprises silicon at about 70% to about 100% by weight.

3. The electrochemical device of claim 1 , wherein the electrochemically active material comprises silicon particles, and the silicon particles are coated with the fluorine-containing layer.

4. The electrochemical device of claim 3 , wherein the silicon particles have an average particle size between 1 μm and 50 μm.

5. The electrochemical device of claim 1 , wherein the electrochemically active material comprises a film, and the film is coated with the fluorine-containing layer.

6. The electrochemical device of claim 1 , wherein the metal fluoride compound comprises AlF 3 .

7. The electrochemical device of claim 1 , wherein the anode comprises a Si-composite electrochemically active film.

8. The electrochemical device of claim 1 , wherein the anode is a self-supported film.

9. The electrochemical device of claim 1 , wherein said fluorine-containing layer is formed via a chemical reaction with a solid electrolyte interphase (SEI) fluorinating precursor and/or an SEI fluorinating compound.

10. The electrochemical device of claim 1 , wherein electrochemically active material is activated.

11. The electrochemical device of claim 10 , wherein activating the electrochemically active material comprises exposing the electrochemically active material to a coupling reagent.

12. The electrochemical device of claim 11 , wherein the coupling reagent comprises [3-(2-Aminoethylamino)propyl]trimethoxysilane (AEAPTMS).

13. The electrochemical device of claim 10 , wherein the electrochemically active material is activated and is subsequently exposed to a SEI fluorinating precursor.

14. The electrochemical device of claim 10 , wherein the electrochemically active material is activated and is subsequently exposed to a SEI fluorinating compound.

15. The electrochemical device of claim 9 , wherein the SEI fluorinating precursor and/or the SEI fluorinating compound comprises said metal fluoride compound.

16. The electrochemical device of claim 15 , wherein the SEI fluorinating precursor comprises Al(NO 3 ) 3 ·9H 2 O and NH 4 F.

17. The electrochemical device of claim 15 , wherein the metal fluoride compound comprises AlF 3 .

18. The electrochemical device of claim 1 , wherein the cathode comprises lithium.

19. The electrochemical device of claim 1 , wherein the electrolyte comprises greater than or equal to about 10 wt % FEC, EMC, DMC, DEC, PC, or a mixture thereof.

20. The electrochemical device of claim 19 , wherein the electrolyte comprises about 30 wt % FEC and about 70 wt % EMC.

21. The electrochemical device of claim 1 , wherein the electrolyte does not comprise ethylene carbonate (EC).

22. The electrochemical device of claim 1 , wherein the electrolyte comprises LiPF 6 .

23. The electrochemical device of claim 22 , wherein the electrolyte comprises the LiPF 6 at a concentration of about 1 M to about 1.2 M.

24. The electrochemical device of claim 1 , wherein the cathode comprises LiCoO 2 .

25. The electrochemical device of claim 1 , wherein cathode comprises Nickel-Cobalt-Manganese (NCM), Nickel-Cobalt-Aluminum (NCA), or a combination thereof.

26. The electrochemical device of claim 1 , wherein the electrochemical device is a battery.

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2023
From: JI, LIWEN; PARK, BENJAMIN YONG; RANGO, ROBERT A.; SUN, DONG; BONHOMME, FREDERIC C.
To: ENEVATE CORPORATION
Reel/Frame 065598/0713 →
Continuity (2)
Continuation 16430298 · Jun 3, 2019
Related Publication 20210159485A1 · May 27, 2021