Multi-color multi-speed printing apparatus with circulation
Methods, systems, and devices related to a printer system that includes a first primary ink tank holding a dark-colored ink, a second primary ink tank holding a light-colored ink, a first selector valve configured to change a state, a first secondary ink tank connected to the first primary ink tank via the first selector valve, a second secondary ink tank connected to the first and second primary ink tanks via the first selector valve, a second selector valve connected to the first primary ink tank configured to return the dark-colored ink from the print heads to the first primary ink tank, and a third selector valve connected to the second selector valve and the second primary ink tank configured to either return the light-colored ink from the print heads to the second primary ink tank or to direct the dark-colored ink to the second selector valve.
1. A method for switching a printing color of a printer system that comprises a first primary ink tank holding a dark-colored ink, a second primary ink tank holding a light-colored ink, a secondary ink tank, and a selector valve, comprising:
drawing an existing ink from the secondary ink tank to either the first primary ink tank or the secondary primary ink tank based on a color of the existing ink;
purging the existing ink from the secondary ink tank;
operating the selector valve to fill the secondary ink tank with a different ink, wherein the different ink is drawn from either the second primary ink tank or the first primary ink tank according to the color of the existing ink;
flushing the secondary ink tank and corresponding ink lines using the different ink; and
circulating the secondary ink tank and the corresponding ink lines to remove remaining air.
2. The method of claim 1 , comprising:
disabling refilling of the secondary ink tank prior to drawing the existing ink.
3. The method of claim 1 , wherein drawing the existing ink comprises:
determining an ink level of the secondary ink tank based on an indicator, and
drawing the existing ink in case the ink level indicates that the secondary ink tank is empty.
4. The method of claim 1 , wherein the existing ink is a light-colored ink, and wherein purging the existing ink lasts between 20 to 30 seconds.
5. The method of claim 1 , wherein the printer system further comprises a tertiary tank for drawing ink from a set of print heads, and wherein the method further comprises:
purging the existing ink from the tertiary ink tank.
6. The method of claim 1 , comprising:
placing the printer system in a rest mode to allow the existing ink to settle to a low point of the secondary ink tank.
7. The method of claim 6 , wherein the printer system is placed in the rest mode for 1 to 3 minutes.
8. The method of claim 6 , wherein the existing ink is a dark-colored ink and the different ink is a light-colored ink, and wherein the method further comprises:
operating the selector valve to fill the secondary ink tank again; and
flushing the secondary ink tank and corresponding ink lines using the light-colored ink again.
9. The method of claim 6 , wherein the secondary ink tank and the corresponding ink lines are circulated for 5 to 15 minutes.