IP Library Granted Patent US 12,308,387
Granted Patent B2
US 12,308,387 · App. 17/164,912 · Granted May 20, 2025

Phosphazene compound-based electrolyte compositions, quasi-solid and solid-state electrolytes, and lithium batteries

Inventor: Bor Z. Jang (Centerville, OH)
Assignee: Honeycomb Battery Company
H01M10/0565H01M10/0525H01M10/0567H01M10/4235H01M2300/0034H01M2300/0037H01M2300/0082
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Quick Facts
Patent No.
US 12,308,387
App. No.
17/164,912
Granted
May 20, 2025
Kind
B2
Abstract

A rechargeable lithium battery comprising an anode, a cathode, and a quasi-solid or solid-state electrolyte in ionic communication with the anode and the cathode, wherein the electrolyte comprises a polyphosphazene polymer and a lithium salt dissolved or dispersed in the polymer, wherein the lithium salt occupies a weight fraction from 0.1% to 50% based on the total weight of the lithium salt and the polyphosphazene polymer combined; wherein the polyphosphazene polymer permeates into the anode and/or the cathode and in physical contact with the anode active material inside the anode and/or in physical contact with or chemically bonded to the cathode active material inside the cathode; and wherein the electrolyte further comprises from 0% to 50% by weight of a non-aqueous liquid solvent dispersed in the polymer, based on the total weight of the lithium salt, the polymer, and the non-aqueous liquid solvent combined.

Claims (36)

1. A rechargeable lithium battery comprising an anode, a cathode, and a quasi-solid or solid-state electrolyte in ionic communication with the anode and the cathode, wherein the electrolyte comprises a polyphosphazene polymer and a lithium salt dissolved or dispersed in the polymer, wherein the lithium salt occupies a weight fraction from 0.1% to 50% based on the total weight of the lithium salt and the polyphosphazene polymer combined;

wherein the polyphosphazene polymer permeates into the anode and/or the cathode and in physical contact with and/or chemically bonded to an anode active material inside the anode and/or in physical contact with and/or chemically bonded to a cathode active material inside the cathode; and

wherein the electrolyte further comprises from 0% to 50% by weight of a non-aqueous liquid solvent dispersed in the polymer, based on the total weight of the lithium salt, the polymer, and the non-aqueous liquid solvent combined,

wherein the polyphosphazene polymer is crosslinked by a crosslinking agent selected from a phenylene group, poly (diethanol) diacrylate, poly (ethyleneglycol) dimethacrylate, poly (diethanol) dimethylacrylate, poly (ethylene glycol) diacrylate, or a combination thereof.

2. The rechargeable lithium battery of claim 1 , wherein the polyphosphazene polymer is selected from the groups consisting of (a) linear polymers having the formula (N=PR 1 R 2 ) n , where R 1 and R 2 are organic groups, and n is an integer; (b) cyclolinear and cyclomatrix polymers in which phosphazene rings are connected together by organic chain units; (c) block copolymer, star, dendritic, or comb structures; and combinations thereof.

3. The rechargeable lithium battery of claim 1 , wherein the polyphosphazene polymer is synthesized from a precursor monomer, oligomer, or reactive polymer selected from Chemical formula 1, Chemical formula 2, Chemical formula 3, Chemical formula 4, or a combination thereof:

wherein R 1 and R 2 are independently selected from an organic group or an organometallic group, and n is an integer.

4. The rechargeable lithium battery of claim 1 , wherein said electrolyte further comprises a flame-retardant additive selected from a halogenated flame retardant, phosphorus-based flame retardant, melamine flame retardant, metal hydroxide flame retardant, silicon-based flame retardant, biomolecular flame retardant, or a combination thereof.

5. The rechargeable lithium battery of claim 1 , which is a lithium metal secondary cell, a lithium-ion cell, a lithium-sulfur cell, a lithium-ion sulfur cell, a lithium-selenium cell, or a lithium-air cell.

6. The rechargeable lithium battery of claim 1 , wherein the cathode comprises a cathode active material selected from lithium nickel manganese oxide (LiNi a Mn 2−a O 4 , 0<a<2), lithium nickel manganese cobalt oxide (LiNi n Mn m Co l−n−m O 2 , 0<n<1, 0<m<1, n+m<1), lithium nickel cobalt aluminum oxide (LiNi c Co d Al 1−c−d O 2 , 0<c<1, 0<d<1, c+d<1), lithium manganate (LiMn 2 O 4 ), lithium iron phosphate (LiFePO 4 ), lithium manganese oxide (LiMnO 2 ), lithium cobalt oxide (LiCoO 2 ), lithium nickel cobalt oxide (LiNi p Co 1−p O 2 , 0<p<1), or lithium nickel manganese oxide (LiNi q Mn 2−q O 4 , 0<q<2).

7. The rechargeable lithium battery of claim 1 , which is a lithium-ion cell wherein the anode comprises an anode active material selected from the group consisting of:

(a) silicon (Si), germanium (Ge), tin (Sn), lead (Pb), antimony (Sb), phosphorus (P), bismuth (Bi), zinc (Zn), aluminum (Al), titanium (Ti), nickel (Ni), cobalt (Co), and cadmium (Cd); (b) alloys or intermetallic compounds of Si, Ge, Sn, Pb, Sb, Bi, Zn, Al, Ti, Ni, Co, or Cd with other elements; (c) oxides, carbides, nitrides, sulfides, phosphides, selenides, and tellurides of Si, Ge, Sn, Pb, Sb, Bi, Zn, Al, Ti, Fe, Ni, Co, V, or Cd, and their mixtures, composites, or lithium-containing composites; (d) salts and hydroxides of Sn; (e) lithium aluminate, lithium transition metal oxide, ZnC 0204 ; (f) carbon or graphite particles (g) prelithiated versions thereof; and (h) combinations thereof.

8. The rechargeable lithium battery of claim 1 , further comprising a separator disposed between the anode and the cathode wherein the separator comprises the quasi-solid or solid-state electrolyte.

9. The rechargeable lithium battery of claim 1 , further comprising a separator disposed between the anode and the cathode, wherein the separator comprises polymeric fibers, ceramic fibers, glass fibers, or a combination thereof, which are dispersed in or bonded by the polyphosphazene polymer.

10. A rechargeable lithium battery comprising an anode, a cathode, and a quasi-solid or solid-state electrolyte in ionic communication with the anode and the cathode, wherein the electrolyte comprises a polyphosphazene polymer and a lithium salt dissolved or dispersed in the polymer, wherein the lithium salt occupies a weight fraction from 0.1% to 50% based on the total weight of the lithium salt and the polyphosphazene polymer combined;

wherein the polyphosphazene polymer permeates into the anode and/or the cathode and in physical contact with and/or chemically bonded to an anode active material inside the anode and/or in physical contact with and/or chemically bonded to a cathode active material inside the cathode; and

wherein the electrolyte further comprises from 0.1% to 50% by weight of a non-aqueous liquid solvent dispersed in the polymer, based on the total weight of the lithium salt, the polymer, and the non-aqueous liquid solvent combined;

wherein the non-aqueous liquid solvent includes a sulfone or sulfide selected from vinyl sulfone, allyl sulfone, vinyl sulfide, a vinyl-containing variant of TrMS, MTrMS, TMS, EMS, MMES, EMES, EMEES, or a combination thereof:

11. The rechargeable lithium battery of claim 10 , wherein the vinyl sulfone or vinyl sulfide is selected from ethyl vinyl sulfide, phenyl vinyl sulfide, divinyl sulfone, or a combination thereof, wherein the vinyl sulfone does not include ethyl vinyl sulfone.

12. The rechargeable lithium battery of claim 10 , wherein the liquid solvent further includes a nitrile, which is a dinitrile.

13. A rechargeable lithium battery comprising an anode, a cathode, and a quasi-solid or solid-state electrolyte in ionic communication with the anode and the cathode, wherein the electrolyte comprises a polyphosphazene polymer and a lithium salt dissolved or dispersed in the polymer, wherein the lithium salt occupies a weight fraction from 0.1% to 50% based on the total weight of the lithium salt and the polyphosphazene polymer combined;

wherein the polyphosphazene polymer permeates into the anode and/or the cathode and in physical contact with and/or chemically bonded to an anode active material inside the anode and/or in physical contact with and/or chemically bonded to a cathode active material inside the cathode; and

wherein the electrolyte further comprises from 0.1% to 50% by weight of a non-aqueous liquid solvent dispersed in the polymer, based on the total weight of the lithium salt, the polymer, and the non-aqueous liquid solvent combined;

wherein the liquid solvent includes a siloxane or silane selected from alkylsiloxane (Si—O), alkylsilane (Si—C), liquid oligomeric silaxane (—Si—O—Si—), or a combination thereof.

14. A rechargeable lithium battery comprising an anode, a cathode, and a quasi-solid or solid-state electrolyte in ionic communication with the anode and the cathode, wherein the electrolyte comprises a polyphosphazene polymer and a lithium salt dissolved or dispersed in the polymer, wherein the lithium salt occupies a weight fraction from 0.1% to 50% based on the total weight of the lithium salt and the polyphosphazene polymer combined;

wherein the polyphosphazene polymer permeates into the anode and/or the cathode and is in physical contact with and/or chemically bonded to an anode active material inside the anode and/or in physical contact with and/or chemically bonded to a cathode active material inside the cathode; and

wherein the electrolyte further comprises from 0% to 50% by weight of a non-aqueous liquid solvent dispersed in the polymer, based on the total weight of the lithium salt, the polymer, and the non-aqueous liquid solvent combined;

wherein the polyphosphazene polymer forms a crosslinked network with an amide selected from N,N-dimethylacetamide, N,N-diethylacetamide, N,N-dimethylformamide, N,N-diethylformamide, or a combination thereof.

15. A rechargeable lithium battery comprising an anode, a cathode, and a quasi-solid or solid-state electrolyte in ionic communication with the anode and the cathode, wherein the electrolyte comprises a polyphosphazene polymer and a lithium salt dissolved or dispersed in the polymer, wherein the lithium salt occupies a weight fraction from 0.1% to 50% based on the total weight of the lithium salt and the polyphosphazene polymer combined;

wherein the polyphosphazene polymer permeates into the anode and/or the cathode and is in physical contact with and/or chemically bonded to an anode active material inside the anode and/or in physical contact with and/or chemically bonded to a cathode active material inside the cathode; and

wherein the electrolyte further comprises from 0% to 50% by weight of a non-aqueous liquid solvent dispersed in the polymer, based on the total weight of the lithium salt, the polymer, and the non-aqueous liquid solvent combined;

wherein the polyphosphazene polymer is crosslinked by a crosslinking agent that comprises a compound having at least one reactive group selected from a hydroxyl group, an amino group, an imino group, an amide group, an amine group, an acrylic group, an acrylic ester group, or a mercapto group in the molecule.

16. A rechargeable lithium battery comprising an anode, a cathode, and a quasi-solid or solid-state electrolyte in ionic communication with the anode and the cathode, wherein the electrolyte comprises a polyphosphazene polymer and a lithium salt dissolved or dispersed in the polymer, wherein the lithium salt occupies a weight fraction from 0.1% to 50% based on the total weight of the lithium salt and the polyphosphazene polymer combined;

wherein the polyphosphazene polymer permeates into the anode and/or the cathode and in physical contact with and/or chemically bonded to an anode active material inside the anode and/or in physical contact with and/or chemically bonded to a cathode active material inside the cathode; and

wherein the electrolyte further comprises from 0% to 50% by weight of a non-aqueous liquid solvent dispersed in the polymer, based on the total weight of the lithium salt, the polymer, and the non-aqueous liquid solvent combined,

wherein said polyphosphazene polymer forms a mixture, copolymer, semi-interpenetrating network, or simultaneous interpenetrating network with a second polymer selected from poly (ethylene oxide), polypropylene oxide, poly (ethylene glycol), poly (acrylonitrile), poly (methyl methacrylate), poly (vinylidene fluoride), poly bis-methoxy ethoxyethoxide-phosphazene, polyvinyl chloride, polydimethylsiloxane, poly (vinylidene fluoride)-hexafluoropropylene, cyanoethyl poly (vinyl alcohol), a pentaerythritol tetraacrylate-based polymer, an aliphatic polycarbonate, a single Li-ion conducting solid polymer electrolyte with a carboxylate anion, a sulfonylimide anion, or sulfonate anion, a crosslinked electrolyte of poly (ethylene glycol) diacrylate, poly (ethylene glycol) methyl ether acrylate, a sulfonated derivative thereof, or a combination thereof.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2024
From: GLOBAL GRAPHENE GROUP, INC.
To: HONEYCOMB BATTERY COMPANY
Reel/Frame 066957/0745 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2021
From: JANG, BOR Z
To: GLOBAL GRAPHENE GROUP, INC.
Reel/Frame 055131/0436 →
Continuity (1)
Related Publication 20220255129A1 · Aug 11, 2022
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