Methods and apparatus for controlling cooling capacity of a multi- evaporator cooling system
A vapor-compression multi-evaporator cooling system comprises a cooling control system and two or more evaporators each coupled to an expansion valve. Each evaporator is selectively enabled or disabled during operation. When an evaporator is enabled, the evaporator transfers heat into a working fluid within the system. When an evaporator is disabled, the evaporator does not exchange any appreciable amount of heat within the system. The cooling control system includes a cooling controller, an adjustable compressor, a condenser, and a variable speed fan that provides selectable amounts of cooling to the condenser. During operation, the cooling controller adjusts the compressor operation and fan speed to maintain stable operation of the cooling system. To compensate for enabling or disabling of evaporators, the cooling controller adjusts compressor operation and fan speed to provide more or less compression and more or less condenser cooling to maintain stable and efficient operation of the cooling system.
1. A method comprising:
adjusting air flow provided to a condenser of a multi-evaporator cooling system in response to a comparison of a first system pressure to a first pressure setpoint; and
adjusting a speed of a compressor of the multi-evaporator cooling system in response to a comparison of a second system pressure to a second pressure setpoint, wherein the speed of the compressor is adjusted while the compressor is operating.
2. The method of claim 1 , wherein a high side system pressure represents the first system pressure, and the method comprises:
increasing air flow provided to the condenser when the high side system pressure is greater than a first setpoint; and
decreasing air flow provided to the condenser when the high side system pressure is less than the first setpoint.
3. The method of claim 1 , wherein a low side system pressure represents the second system pressure, and the method comprises:
increasing compressor speed when the low side system pressure is greater than a second setpoint; and
decreasing compressor speed when the low side system pressure is less than the second setpoint.
4. A method for controlling cooling capacity of a multi-evaporator cooling system, the method comprising:
measuring a pressure difference between a high side and a low side of the cooling system; and
adjusting a speed of a compressor and air flow provided to a condenser in response to a comparison of the pressure difference to a threshold, wherein the speed of the compressor is adjusted while the compressor is operating.
5. The method of claim 4 , wherein when the pressure difference is greater than the threshold, then performing operations of:
increasing air flow provided to the condenser; and
decreasing compression provided by the compressor.
6. The method of claim 5 , wherein the operation of increasing air flow comprises an operation of increasing fan speed of a fan that produces air flow across the condenser.
7. The method of claim 5 , wherein the operation of decreasing compression comprises an operation of decreasing compressor speed of the compressor.
8. The method of claim 4 , wherein when the pressure difference is less than the threshold, then performing operations of:
decreasing air flow provided to the condenser; and
increasing compression provided by the compressor.
9. The method of claim 8 , wherein the operation of decreasing air flow comprises an operation of decreasing fan speed of a fan that produces air flow across the condenser.
10. The method of claim 8 , wherein the operation of increasing compression comprises an operation of increasing compressor speed of the compressor.
11. The method of claim 4 , further comprising:
changing a configuration of the cooling system wherein one or more evaporators in the cooling system are enabled or disabled; and
repeating the operations of measuring and adjusting.
12. A system comprising:
a compressor;
a selectable number of evaporators each with an expansion valve;
a condenser coupled to the compressor, wherein the condenser is also coupled to the expansion valves;
a fan that provides air flow to the condenser; and
a controller that measures a pressure difference between a high side and a low side of the compressor, and wherein when the pressure difference is less than a threshold, the controller controls the fan to decrease air flow provided to the condenser and the controller controls the compressor to increase compression while the compressor is operating.
13. The system of claim 12 , wherein when the pressure difference is greater than the threshold, the controller controls the fan to increase air flow provided to the condenser and the controller controls the compressor to decrease compression.
14. The system of claim 13 , wherein the fan is a variable speed fan and the compressor is a rotary compressor or a scroll compressor.
15. The system of claim 14 , wherein the controller decreases air flow by reducing a fan speed of the variable speed fan to reduce air flow across the condenser.
16. The system of claim 14 , wherein the controller increases compression by increasing a rotary speed of the rotary compressor.
17. The system of claim 14 , wherein the controller increases air flow by increasing a fan speed of the variable speed fan to increase air flow across the condenser.
18. The system of claim 14 , wherein the controller decreases compression by decreasing a rotary speed of the rotary compressor.
19. The system of claim 12 , further comprising a plurality of evaporators coupled between the condenser and the compressor, and wherein as the evaporators are selectively enabled and disabled, the controller determines a corresponding pressure difference and adjusts the fan and compressor to obtain a desired operating level.