IP Library Granted Patent US 11,548,991
Granted Patent B2
US 11,548,991 · App. 17/172,955 · Granted Jan 10, 2023

Modified silicon particles for silicon-carbon composite electrodes

Inventors: Ian Russell Browne (Orange, CA); Liwen Ji (San Diego, CA); Rahul R. Kamath (Mission Viejo, CA); Monika Chhorng (Irvine, CA)
Assignee: Enevate Corporation
C08J5/18C08K3/02C08K5/32C08K5/5419C08K9/06H01M4/0471H01M4/13H01M4/364H01M4/386H01M4/583H01M10/052C08J2361/04C08J2379/08C08K2003/023H01M2004/027
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,548,991
App. No.
17/172,955
Granted
Jan 10, 2023
Kind
B2
Abstract

Methods of forming a composite material film can include providing a mixture comprising a precursor and silane-treated silicon particles. The methods can also include pyrolysing the mixture to convert the precursor into one or more carbon phases to form the composite material film with the silicon particles distributed throughout the composite material film.

Claims (39)

1. A method of forming a composite material film, the method comprising:

providing a mixture comprising a precursor and silane-treated silicon particles; and

pyrolysing the mixture to convert the precursor into one or more carbon phases to form the composite material film with the silicon particles distributed throughout the composite material film;

wherein said silane-treated silicon particles comprise silicon oxide surfaces reacted with one or more organosilanes; and

wherein the one or more organosilanes comprise one or more aminoalkyl functional groups.

2. The method of claim 1 , wherein the one or more organosilanes comprise 3-aminopropyltriethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, or 2,2-dimethoxy-1,6-diaza-2-silacyclooctane.

3. The method of claim 1 , wherein the precursor comprises polyimide.

4. The method of claim 1 , wherein the mixture comprises the one or more organosilanes.

5. The method of claim 1 , wherein the composite material film comprises the silicon particles at about 50% to about 99% by weight.

6. The method of claim 1 , wherein the composite material film is electrochemically active.

7. The method of claim 1 , wherein at least one of the one or more types of carbon phases is a continuous phase that holds the composite material film.

8. A method of forming a battery electrode, wherein the electrode comprises the composite material film of claim 1 .

9. The method of claim 8 , wherein the electrode is an anode.

10. A method of forming a composite material film, the method comprising:

providing a mixture comprising a precursor and silane-treated silicon particles; and

pyrolysing the mixture to convert the precursor into one or more carbon phases to form the composite material film with the silicon particles distributed throughout the composite material film;

wherein said silane-treated silicon particles comprise silicon oxide surfaces reacted with one or more organosilanes; and

wherein the one or more organosilanes comprise an epoxide linker.

11. The method of claim 10 , wherein the epoxide linker comprises 5,6-epoxyhexyltriethoxysilane.

12. The method of claim 10 , wherein the precursor comprises a phenolic resin.

13. The method of claim 10 , wherein the mixture comprises the one or more organosilanes.

14. The method of claim 10 , wherein the composite material film comprises the silicon particles at about 50% to about 99% by weight.

15. The method of claim 10 , wherein the composite material film is electrochemically active.

16. The method of claim 10 , wherein at least one of the one or more types of carbon phases is a continuous phase that holds the composite material film.

17. A method of forming a battery electrode, wherein the electrode comprises the composite material film of claim 10 .

18. The method of claim 17 , wherein the electrode is an anode.

19. A method of forming a composite material film, the method comprising:

providing a mixture comprising a precursor and silane-treated silicon particles; and

pyrolysing the mixture to convert the precursor into one or more carbon phases to form the composite material film with the silicon particles distributed throughout the composite material film;

wherein said silane-treated silicon particles comprise silicon oxide surfaces reacted with one or more organosilanes; and

wherein the one or more organosilanes comprise an aromatic functional group.

20. The method of claim 19 , wherein the one or more organosilanes comprise benzyltriethoxysilane.

21. The method of claim 19 , wherein the precursor comprises polycyclic aromatic hydrocarbon.

22. The method of claim 19 , wherein the mixture comprises the one or more organosilanes.

23. The method of claim 19 , wherein the composite material film comprises the silicon particles at about 50% to about 99% by weight.

24. The method of claim 19 , wherein the composite material film is electrochemically active.

25. The method of claim 19 , wherein at least one of the one or more types of carbon phases is a continuous phase that holds the composite material film.

26. A method of forming a battery electrode, wherein the electrode comprises the composite material film of claim 19 .

27. The method of claim 26 , wherein the electrode is an anode.

Assignments (1)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
Continuity (2)
Continuation 16430290 · Jun 3, 2019
Related Publication 20210163699A1 · Jun 3, 2021