IP Library Granted Patent US 11,795,118
Granted Patent B2
US 11,795,118 · App. 17/173,335 · Granted Oct 24, 2023

Combustion chamber hot face refractory lining

Inventors: Johannes Ruben Larsen (Fredericia, DK); Fred Brunk (Hattingen, DE); Thomas Sandahl Christensen (Kgs. Lyngby, DK); Søren Gyde Thomsen (Kgs. Lyngby, DK)
Assignees: Topsoe A/S; P-D Refractories GmbH
C04B41/5042B01J12/005B01J19/02C01B3/36C01B3/386C04B35/484C04B35/486C04B35/4885C04B35/62222C04B41/009C04B41/87C10J3/72B01J2219/0218C01B2203/0261C01B2203/1235C04B2111/0025C04B2235/3217C04B2235/3244C04B2235/3246C04B2235/3418C04B2235/604C04B2235/72C04B2235/76C04B2235/762C04B2235/765C04B2235/77C04B2235/786C04B2235/96C04B2235/9669
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,795,118
App. No.
17/173,335
Granted
Oct 24, 2023
Kind
B2
Abstract

A refractory lining in a combustion chamber operating in a reducing atmosphere. The lining includes at least one or more Zirconia (Zr)-based refractory lining members comprising one or more Zr-based parts. The Zr-based parts comprise at least 90 wt. %, preferably at least 95 wt. %, of monoclinic ZrO 2 and/or partially stabilized ZrO 2 and/or fully stabilized ZrO 2 , wherein the total content of tetragonal and cubic ZrO 2 amounts to at least 20 wt. %, preferably more than 35 wt. %, as well as Zr based refractory lining members and methods for manufacturing the Zr based refractory lining members.

Claims (4)

1. A combustion chamber operating in a reducing atmosphere comprising a refractory lining, wherein the refractory lining comprises a shaped and fired zirconia refractory material in the form of a brick based on granular CaO and/or MgO stabilized fused zirconia raw material low in silica, consisting essentially of crystalline zirconia, wherein the fired refractory material comprises a total content of tetragonal and cubic ZrO 2 measured by X-ray powder diffraction analysis of at least 20% by weight, wherein the tetragonal ZrO 2 is in the t-phase, wherein the Al 2 O 3 content is 0.05-6% by weight, and wherein the SiO 2 content of bonding phase of the material is below 1.5% by weight.

2. A combustion chamber operating in a reducing atmosphere according to claim 1 , wherein the shaped and fired zirconia refractory forms at least part of a combustion chamber refractory lining, including at least part of an inner hot face wall lining and/or a partition to downstream.

3. A combustion chamber operating in a reducing atmosphere according to claim 1 , wherein the combustion chamber is a combustion chamber for producing syngas comprising H 2 and CO.

4. A combustion chamber operating in a reducing atmosphere according to claim 1 , wherein brick has a bulk density of 3.80 g/cm 3 -5.40 g/cm 3 .

Assignments (1)
CHANGE OF NAME Recorded Feb 19, 2025
From: P-D REFRACTORIES GMBH
To: RHI MAGNESITA BOCHUM GMBH
Reel/Frame 070253/0966 →
Priority Claims (1)
DK PA 2016 00605 · Oct 7, 2016 · national
Continuity (2)
Division 16332091
Related Publication 20210188722A1 · Jun 24, 2021