IP Library Granted Patent US 11,634,972
Granted Patent B2
US 11,634,972 · App. 17/175,574 · Granted Apr 25, 2023

Catcher for dropped objects

Inventors: Richard Lee Giroux (Bellville, TX); Rohit Joshi (Fulshear, TX); Joshua Vernon Symms (Cypress, TX); Ryan Bacsik (Seattle, WA)
Assignee: Weatherford Technology Holdings, LLC
E21B40/001E21B17/046
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Quick Facts
Patent No.
US 11,634,972
App. No.
17/175,574
Granted
Apr 25, 2023
Kind
B2
Abstract

A catcher for use in a wellbore includes a housing and an insert disposed within the housing. A method of using the catcher includes disintegrating at least a portion of the insert while the insert is held rotationally stationary with respect to the housing by a taper connection between the insert and the housing.

Claims (41)

1. A catcher for use on a work string in a wellbore, the catcher comprising:

a housing having an upper end attachable to a first tubular member of a work string, a lower end attachable to a second tubular member of the work string, a housing outer wall of fixed diameter, and a housing inner wall defining a longitudinal bore, the housing inner wall having a first taper; and

an insert disposed within the housing, the insert having: an upper end; a lower end; an insert inner wall defining a longitudinal bore extending from the upper end to the lower end; a seat for catching an object dropped or pumped into the housing; and an insert outer wall having a second taper engaging the first taper, and wherein the second taper engaged with the first taper forms a self-locking taper connection.

2. The catcher of claim 1 , wherein the housing is made from metal, and the insert is made from a non-metallic material.

3. The catcher of claim 1 , wherein:

the first taper includes a first taper portion and a second taper portion; the second taper portion is located between the first taper portion and the lower end of the housing; and

the first taper portion defines a first angle with respect to a longitudinal axis of the housing, the second taper portion defines a second angle with respect to the longitudinal axis of the housing, and the first angle is different from the second angle.

4. The catcher of claim 3 , wherein:

the second taper includes a first taper portion and a second taper portion;

the second taper portion of the second taper is located between the first taper portion of the second taper and the lower end of the insert; and

the first taper portion of the second taper defines a first angle with respect to a longitudinal axis of the insert, the second taper portion of the second taper defines a second angle with respect to the longitudinal axis of the insert, and the first angle is different from the second angle.

5. The catcher of claim 4 , wherein the first taper portion of the first taper is engaged with the first taper portion of the second taper to form the self-locking taper connection.

6. The catcher of claim 4 , wherein the second taper portion of the first taper is engaged with the second taper portion of the second taper to form the self-locking taper connection.

7. The catcher of claim 1 , wherein:

the inner wall of the housing further includes a first section oriented parallel to a longitudinal axis of the housing;

the outer wall of the insert further includes a second section oriented parallel to a longitudinal axis of the insert; and

the first section is juxtaposed with the second section.

8. The catcher of claim 7 , further comprising a sealing member at an interface between the first section and the second section.

9. A catcher for use in a work string in a wellbore, the catcher comprising:

a metallic housing having an outer wall of fixed diameter, an inner wall including a first taper, the inner wall defining a longitudinal bore extending through the housing; and

a non-metallic insert disposed within the longitudinal bore of the housing, the insert having an inner wall defining a longitudinal bore extending through the insert, and an outer wall including a second taper engaged with the first taper of the inner wall of the housing, wherein the second taper engaged with the first taper forms a self-locking taper connection.

10. The catcher of claim 9 , wherein:

the inner wall of the housing further includes a first section oriented parallel to a longitudinal axis of the housing;

the outer wall of the insert further includes a second section oriented parallel to a longitudinal axis of the insert; and

the first section is juxtaposed with the second section.

11. The catcher of claim 10 , further comprising a sealing member at an interface between the first section and the second section.

12. The catcher of claim 9 , wherein the self-locking taper connection inhibits relative rotation of the insert with respect to the housing about the longitudinal axis of the insert.

13. A method of using a catcher in a work string in a wellbore, the method comprising:

disintegrating at least a first portion of a non-metallic first insert of a first catcher, the first insert defining a longitudinal bore therethrough, the first insert positioned within a longitudinal bore of a metallic first housing of the first catcher while the first insert is held rotationally stationary with respect to the first housing by a self-locking taper connection formed between a tapered outer wall of the first insert and a cooperating tapered inner wall of the first housing, and wherein the self-locking taper connection inhibits relative rotation of the insert with respect to the housing about a longitudinal axis of the insert.

14. The method of claim 13 , wherein:

the disintegrating at least a first portion of the first insert comprises rotating a bit relative to the first insert; and

after the first portion has been disintegrated, conveying the bit through a residue second of the insert remaining in the first housing.

15. The method of claim 14 , wherein an obturating object is landed on a seat of the first insert, and the method further comprises disintegrating at least a portion of the obturating object.

16. The method of claim 13 , further comprising:

prior to disintegrating at least a portion of the first insert:

releasing an obturating object into the wellbore; and

conveying the obturating object through the longitudinal bore of the first insert by pumping a fluid into the wellbore;

wherein the first insert hinders passage of the obturating object through the longitudinal bore thereof, thereby providing a first characteristic pressure signal.

17. The method of claim 16 , further comprising:

conveying the obturating object through a longitudinal bore of a second insert of a second catcher;

wherein the second insert hinders passage of the obturating object through the longitudinal bore thereof, thereby providing a second characteristic pressure signal.

Assignments (4)
SUPPLEMENT NO. 2 TO CONFIRMATORY GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Jan 13, 2023
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD U.K. LIMITED
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 062389/0239 →
RELEASE OF SECURITY INTEREST Recorded Oct 1, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
Reel/Frame 057683/0423 →
SECURITY INTEREST Recorded Oct 1, 2021
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; WEATHERFORD U.K. LIMITED
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057683/0706 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2021
From: GIROUX, RICHARD LEE; JOSHI, ROHIT; SYMMS, JOSHUA VERNON; BACSIK, RYAN
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 056264/0533 →
Continuity (1)
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