IP Library Granted Patent US 11,635,078
Granted Patent B2
US 11,635,078 · App. 17/176,080 · Granted Apr 25, 2023

Compressor having capacity modulation assembly

Inventors: Masao Akei (Cicero, NY); Roy J. Doepker (Lima, OH)
Assignee: Emerson Climate Technologies, Inc.
F04C18/0215F01C1/0215F01C1/0253F04C18/0253F04C18/0261F04C23/008F04C27/005F04C28/18F04C28/265F04C29/0021F04C29/12F01C2021/165F01C2021/1643F04C2270/58
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Quick Facts
Patent No.
US 11,635,078
App. No.
17/176,080
Granted
Apr 25, 2023
Kind
B2
Abstract

A compressor may include a shell, first and second scrolls, a seal assembly, a modulation control chamber, and a modulation control valve. The first scroll may include a first end plate having a biasing passage extending therethrough. The seal assembly may isolate a discharge pressure region from a suction pressure region. The seal assembly and the first scroll may define an axial biasing chamber therebetween that communicates with the axial biasing chamber and a first pocket between the first and second scrolls. The modulation control chamber may be fluidly coupled with the biasing chamber by a first passage. The modulation control valve may be fluidly coupled with the modulation control chamber by a second passage and movable between a first position allowing communication between the second passage and the suction pressure region and a second position restricting communication between the second passage and the suction pressure region.

Claims (38)

1. A compressor comprising:

a first scroll member including a first end plate and a first spiral wrap, wherein the first end plate includes a modulation port and an intermediate-pressure passage, and wherein the first spiral wrap extends from the first end plate;

a second scroll member including a second end plate and a second spiral wrap extending from the second end plate, wherein the second spiral wrap meshes with the first spiral wrap, wherein the modulation port and the intermediate-pressure passage are in fluid communication with one or more intermediate-pressure fluid pockets defined by the first and second spiral wraps;

a first valve mounted to the first end plate and movable between an open position opening an end of the modulation port and a closed position closing the end of the modulation port; and

a second valve in fluid communication with a control chamber, the intermediate-pressure passage, and a suction-pressure region of the compressor, wherein the second valve is movable between a first position and a second position,

wherein:

in the first position, the second valve restricts fluid communication between the control chamber and the suction-pressure region and provides fluid communication between the intermediate-pressure passage and the control chamber, and

in the second position, the second valve restricts fluid communication between the control chamber and the intermediate-pressure passage and provides fluid communication between the control chamber and the suction-pressure region.

2. The compressor of claim 1 , wherein the first valve is a fluid-pressure-actuated valve, and wherein the second valve is an electro-mechanically-actuated valve.

3. The compressor of claim 1 , further comprising a shell in which the first and second scroll members are disposed, and wherein the suction-pressure region is defined by the shell.

4. The compressor of claim 3 , further comprising a floating seal that engages a partition separating the suction-pressure region from a discharge chamber defined by the shell.

5. The compressor of claim 4 , wherein the floating seal defines an axial biasing chamber containing working fluid that biases the first scroll member toward the second scroll member.

6. The compressor of claim 5 , wherein the first end plate includes a biasing passage in fluid communication with the axial biasing chamber and one of the intermediate-pressure fluid pockets, and wherein the biasing passage is spaced apart from the intermediate-pressure passage.

7. The compressor of claim 6 , wherein the biasing passage is disposed radially inward relative to the modulation port.

8. The compressor of claim 7 , wherein the biasing passage and the intermediate-pressure passage are radially spaced apart from each other.

9. The compressor of claim 1 , the first end plate includes a discharge port disposed radially inward relative to the modulation port and the intermediate-pressure passage.

10. The compressor of claim 1 , wherein the second scroll member is an orbiting scroll member.

11. The compressor of claim 1 , wherein the modulation port is in fluid communication with a first one of the intermediate-pressure fluid pockets, and wherein the intermediate-pressure passage is in fluid communication with a second one of the intermediate-pressure fluid pockets.

12. The compressor of claim 11 , wherein the second one of the intermediate-pressure fluid pockets in fluid communication with the intermediate-pressure passage is disposed radially inward relative to the first one of the intermediate-pressure fluid pockets in fluid communication with the modulation port.

13. A compressor comprising:

a first scroll member including a first end plate and a first spiral wrap, wherein the first end plate includes a modulation port and an intermediate-pressure passage, and wherein the first spiral wrap extends from the first end plate;

a second scroll member including a second end plate and a second spiral wrap extending from the second end plate, wherein the second spiral wrap meshes with the first spiral wrap, wherein the modulation port and the intermediate-pressure passage are in fluid communication with one or more intermediate-pressure fluid pockets defined by the first and second spiral wraps;

a first valve defining a control chamber and movable between an open position providing fluid communication between the modulation port and a suction-pressure region of the compressor and a closed position restricting fluid communication between the modulation port and the suction-pressure region; and

a second valve in fluid communication with the control chamber, the intermediate-pressure passage, and the suction-pressure region, wherein the second valve is movable between a first position and a second position,

wherein:

in the first position, the second valve restricts fluid communication between the control chamber and the suction-pressure region and provides fluid communication between the intermediate-pressure passage and the control chamber, and

in the second position, the second valve restricts fluid communication between the control chamber and the intermediate-pressure passage and provides fluid communication between the control chamber and the suction-pressure region.

14. The compressor of claim 13 , wherein the first valve is a fluid-pressure-actuated valve, and wherein the second valve is an electro-mechanically-actuated valve.

15. The compressor of claim 13 , further comprising a shell in which the first and second scroll members are disposed, and wherein the suction-pressure region is defined by the shell.

16. The compressor of claim 15 , further comprising a floating seal that engages a partition separating the suction-pressure region from a discharge chamber defined by the shell.

17. The compressor of claim 16 , wherein the floating seal defines an axial biasing chamber containing working fluid that biases the first scroll member toward the second scroll member.

18. The compressor of claim 17 , wherein the first end plate includes a biasing passage in fluid communication with the axial biasing chamber and one of the intermediate-pressure fluid pockets, and wherein the biasing passage is spaced apart from the intermediate-pressure passage.

19. The compressor of claim 18 , wherein the biasing passage is disposed radially inward relative to the modulation port.

20. The compressor of claim 19 , wherein the biasing passage and the intermediate-pressure passage are radially spaced apart from each other.

21. The compressor of claim 13 , the first end plate includes a discharge port disposed radially inward relative to the modulation port and the intermediate-pressure passage.

22. The compressor of claim 13 , wherein the second scroll member is an orbiting scroll member.

23. The compressor of claim 13 , wherein the modulation port is in fluid communication with a first one of the intermediate-pressure fluid pockets, and the intermediate-pressure passage is in fluid communication with a second one of the intermediate-pressure fluid pockets.

24. The compressor of claim 23 , wherein the second one of the intermediate-pressure fluid pockets in fluid communication with the intermediate-pressure passage is disposed radially inward relative to the first one of the intermediate-pressure fluid pockets in fluid communication with the modulation port.

Assignments (5)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jun 22, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064058/0724 →
Continuity (7)
Continuation 15881016 · Jan 26, 2018
Continuation 14946824 · Nov 20, 2015
Continuation 14081390 · Nov 15, 2013
Continuation 13181065 · Jul 12, 2011
Continuation 12754920 · Apr 6, 2010
Provisional Application 61167309 · Apr 7, 2009
Related Publication 20210164470A1 · Jun 3, 2021