IP Library Granted Patent US 50,919
Granted Patent E1
US 50,919 · App. 17/179,004 · Granted Jun 16, 2026

Roof mounting system

Inventors: Brian Cecil Stearns (Tucson, AZ); Alexander Grant Bornemann (Wolcott, VT)
Assignee: ENSTALL US, INC.
E04D13/00E04D1/2956E04D1/30F24S21/00F24S25/61F24S25/636H02S20/23H02S30/00E04D1/2916E04D1/2918E04D2001/308E04D2001/3467F24S2025/021Y02B10/10Y02B10/20Y02E10/47
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Quick Facts
Patent No.
US 50,919
App. No.
17/179,004
Granted
Jun 16, 2026
Kind
E1
Abstract

In various embodiments, a tile system for mounting structures to a roof may comprise a base assembly, a fastener, a seal, a flashing, and a mounting bracket. The fastener may be installable on the base assembly. The seal may be installable on the fastener. The flashing may be configured to replace a roof tile. Moreover, a protrusion may be field formed in the flashing during installation of the tile system by driving the fastener through the flashing in response to the base assembly being positioned on the roof surface. The bracket may be installable on the fastener and configured to compress the flashing against the seal and the base assembly.

Claims (20)

1 . A tile system for mounting structures to a roof, comprising:

a bracket assembly a fastener installable on the bracket assembly;comprising a first hole in a support surface of the bracket assembly;

a tapered seal installable installed on the fastener bracet assembly;

a flashing installed on the bracket assembly and configured to replace a roof tile wherein a protrusion is field formed, the flashing defining a recessed mounting feature, the flashing defining a protrusion in the recessed mounting feature of the flashing during in response installation of the tile system by driving the fastener through the flashing in response to the bracket assembly being positioned on a roof surfaceof the flashing on the bracket assembly, the protrusion aligned with the first hole;

a fastener installed on the bracket assembly; and

a mounting bracket installable installed on the fastener and configured to compress the flashing against the seal and the bracket assembly in response to being installed on the fastener.

2 . The tile system of claim 1 , wherein the bracket assembly comprises a slot.

3 . The tile system of claim 2 , wherein the fastener is adjustable within the slot.

4 . The tile system of claim 1 , wherein the system is configured to support a rail based solar mounting system.

5 . The tile system of claim 1 , wherein the system is configured to support a rail-less solar mounting system.

6. The tile system of claim 1 , wherein the protrusion of the flashing is field formed during installation of the tile system by driving the fastener through the flashing in response to the bracket assembly being positioned on the roof.

7. A tile system for mounting structurs to a roof, comprising:

a bracket assembly comprising a first hole in a support of the bracket assembly;

a tapered seal installed on the bracket assembly;

a flashing installed on the support surface of the bracket assembly, the flashing defining a protrusion in response to installing the flashing on the bracket assembly, and the protrusion aligned with the first hole, the protrusion conformed to a shape of the seal and a mounting bracket;

a fastener installed on the bracket assembly; and

the mounting bracket installed on the fastener and configured to compress the flashing against the seal and the bracket assembly in response to being installed on the fastener.

8. The tile system of claim 7 , wherein the system is configured to support a rail based solar mounting system.

9. The tile system of claim 7 , wherein the system is configured to support a rail-less solar mounting system.

10. The tile system of claim 7 , wherein the protrusion of the flashing is field formed during installation of the tile system by driving the fastener through the flashing in response to the bracket assembly being positioned on the roof.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2025
From: ECOFASTEN SOLAR, LLC
To: ENSTALL US, INC.
Reel/Frame 073511/0490 →
MERGER Recorded Feb 22, 2024
From: RILLITO RIVER SOLAR, LLC
To: RILLITO RIVER SOLAR, LLC
Reel/Frame 066533/0638 →
CHANGE OF NAME Recorded Feb 22, 2024
From: RILLITO RIVER SOLAR, LLC
To: ECOFASTEN SOLAR, LLC
Reel/Frame 066660/0069 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2024
From: STEARNS, BRIAN C; BORNEMANN, ALEXANDER G
To: RILLITO RIVER SOLAR, LLC
Reel/Frame 066533/0539 →
MERGER Recorded Aug 8, 2023
From: RILLITO RIVER SOLAR, LLC
To: RILLITO RIVER SOLAR, LLC
Reel/Frame 064525/0949 →
CHANGE OF NAME Recorded Aug 8, 2023
From: RILLITO RIVER SOLAR, LLC
To: ECOFASTEN SOLAR, LLC
Reel/Frame 064530/0301 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2023
From: STEARNS, BRIAN C; BORNEMANN, ALEXANDER G
To: RILLITO RIVER SOLAR, LLC
Reel/Frame 064525/0911 →
SECURITY INTEREST Recorded Aug 31, 2021
From: ECOFASTEN SOLAR, LLC; IRONRIDGE, INC.; PANELCLAW, INC.; WENCON DEVELOPMENT, INC.; ESDEC B.V.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057365/0001 →
Continuity (22)
Continuation In Part 15384293 · Dec 19, 2016
Continuation In Part 15248942 · Aug 26, 2016
Continuation 14823505 · Aug 11, 2015
Continuation 14257521 · Apr 21, 2014
Continuation In Part 13271650 · Oct 12, 2011
Continuation 13166542 · Jun 22, 2011
Continuation 12914209 · Oct 28, 2010
Continuation In Part 12727726 · Mar 19, 2010
Continuation In Part 13166378 · Jun 22, 2011
Continuation 12727726 · Mar 19, 2010
Continuation In Part 13272005 · Oct 12, 2011
Continuation In Part 13623348 · Sep 20, 2012
Provisional Application 62270976 · Dec 22, 2015
Provisional Application 61345885 · May 18, 2010
Provisional Application 61161668 · Mar 19, 2009
Provisional Application 61452983 · Mar 15, 2011
Provisional Application 61485693 · May 13, 2011
Provisional Application 61538262 · Sep 23, 2011
Provisional Application 61914936 · Dec 11, 2013
Provisional Application 62515022 · Jun 5, 2017
Provisional Application 62556191 · Sep 8, 2017
Reissue 16000797 · Jun 5, 2018
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Product Description—“Super Anchor: Instructions/Specification Manual: Stainless Steel Fall Arrest Anchors ARS 2.times.8, ARS 2.times.12, I-Joist, Moveable ARS, Vertical Wall Anchor, and Custom Anchor,” Mar. 2000. [cited by applicant]
Product Description—Anchor Guardrails, printed Aug. 2000. [cited by applicant]
Product Description—FLUX-Boy (available at least as early as Oct. 20, 2011). [cited by applicant]
Product Description—Gecko—An Introduction, Gecko Safety Systems, Ltd., printed Mar. 2000. [cited by applicant]
Product Description—Portable Pipe Hangers, printed Aug. 2000. [cited by applicant]
Product Description—Portable Pipe Hanges, Inc., Inter517face, Jun. 2000. [cited by applicant]
Professional Solar Products Inc., Fast Jack, available at least as early as Jan. 9, 2009. [cited by applicant]
Professional Solar Products Inc., FastJack Commercial Fast Jack, Commercial Leveling Kit, Comparison Chart for the FastJack, available at least as early as Jan. 9, 2009. [cited by applicant]
Professional Solar Products Inc., FastJack Installation Manual, modified Sep. 10, 2007. [cited by applicant]
Professional Solar Products Inc., FastJack Leveling Kits, available at least as early as Jan. 9, 2009. [cited by applicant]
Quickscrews International Corporation brochure (Available at least as early as Jun. 29, 2011). [cited by applicant]
S-5! Dirimak Product Photographs (Available at least as early as Jul. 18, 2011). [cited by applicant]
TileTrac Product Photograph (Available at least as early as Jun. 8, 2011). [cited by applicant]
UFD (Universal Fastening Disc) Installation Instructions and Design Drawings (Available at least as early as Jul. 14, 2011). [cited by applicant]
Office Action from the United States Patent and Trademark Office for U.S. Appl. No. 13/271,650 dated Aug. 2, 2013 (10 pages). [cited by applicant]
Quick Rack Installation Manual, “Rail-Free Mounting System for Composition/Asphalt Shingle Roofs,” May 2014 (28 pages). [cited by applicant]
S-5i Dirimak Brochure (Available at least as early as Jul. 18, 2011). [cited by applicant]
Office Action from the United States Patent and Trademark Office for U.S. Appl. No. 13/271,650 dated Apr. 19, 2013 (10 pages). [cited by applicant]
Office Action from the United States Patent and Trademark Office for U.S. Appl. No. 14/253,687 dated Nov. 19, 2014 (11pages). [cited by applicant]
Office Action from the United States Patent and Trademark Office for U.S. Appl. No. 14/253,687 dated Apr. 3, 2015 (6 pages). [cited by applicant]
Office Action from the United States Patent and Trademark Office for U.S. Appl. No. 14/823,505 dated Dec. 1, 2015 (9 pages). [cited by applicant]
Office Action from the United States Patent and Trademark Office for U.S. Appl. No. 14/257,521 dated Nov. 20, 2014 (9 pages). [cited by applicant]
“Advanced Roof Protection” Panelclaw, (available at least as early as Feb. 16, 2012), 2 pages. [cited by applicant]
“AET T6 Pitched Roof PV Rail System” Brochure, Applied Energy Technologies (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Affordable Solar, Solar Panel Mounts & Solar Trackers for Solar Power Systems,” (Available at least as early as Jan. 9, 2009). [cited by applicant]
“Affordable Solar, UniRac PRO-PAK Standard Rail 204,” (Available at least as early as Jan. 9, 2009). [cited by applicant]
“CENIQ, Mounting Instructions” Instruction Manual, Centrosolar AG, (Oct. 2011), 28 pages. [cited by applicant]
“E-Ton Solar” Brochure, E-Ton Solar Tech. Co., Ltd. (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Fall Protection in Construction,” OSHA Laws 3146; 1995. [cited by applicant]
“Genmounts Solar Racking Systems” Brochure (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Lightning Rod at Deck Level With SecurTape” drawing sheet, Thermoplastic Universal, (2011), 1 page. [cited by applicant]
“Lightning Rod at Deck Level” drawing sheet, Thermoplastic Universal, (2012), 1 page. [cited by applicant]
“Lightning Rod at Parapet (vertical Attachment)” drawing sheet, Thermoplastic Universal, (2012), 1 page. [cited by applicant]
“Lightning Rod Detail” drawing sheet, Duro-Last, (1998), 1 page. [cited by applicant]
“Lightning Rod” drawing sheet, Sika Corporation, (Apr. 2010), 1 page. [cited by applicant]
“Mage Powertec Kits” Brochure, Mage Solar Projects, Inc. (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Nobody Covers You Better” drawing sheets, Firestone Building Products, (Jan. 1, 2006), 6 pages. [cited by applicant]
“Orion Solar Racking Jupiter Series Ground Mount System” Brochure, Orion Solar Racking (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Phono Solar Tigo Energy Smart Module” Brochure, Phono Solar Technology Co., Ltd. (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Polar Racking PolaRail Flush Mount Racking System” Brochure, Polar Racking Inc. Brochure, Schletter Inc. (Available at least as early as Oct. 20, 2011). [cited by applicant]
“PowAR Grip Product Sheet,” A Raymond Tinnerman lndfustrial, Inc. (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Prysmian Cables & Systems Photovoltaic (PV) System Products” Product Sample and Brochure, Prysmian Power Cables and Systems USA, LLC (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Quick Mount PV” Brochure (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Rapid2+ Clamp Product Sheet,” Schletter Inc. (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Rooftop Mount” Daetwyler Clean Energy Eco-Top™, (2011-2012), 3 pages. [cited by applicant]
“S-5! CorruBracket” Brochure, Metal Roof Innovations, Ltd. (Available at least as early as Oct. 20, 2011). [cited by applicant]
“S-5! S-5-U and S-5-U Mini” Brochure, Metal Roof Innovations, Ltd. (Available at least as early as Oct. 20, 2011). [cited by applicant]
“S-5! VersaBracket” Brochure, Metal Roof Innovations, Ltd. (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Schletter Professional Solar Mounting Systems Mounting and Project Planning” Brochure, Schletter Inc. (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Scirocco—an innovative solution for low impact and low ballast flat-roof PV installation” brochure, Solar Canada Inc. (2010-2011), 2 pages. [cited by applicant]
“Solar Power International 11 SPI Daily News—Thursday, Oct. 20, 2011” Solar Power International 2011 (Oct. 20, 2011). [cited by applicant]
“Solar Security Fasteners” Brochure, Duncan Solar (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Solar” brochure, Lauren Manufacturing, (available at least as early as Feb. 16, 2012), 2 pages. [cited by applicant]
“Sunmodo Ez Mount Standoff for Metal Roofs” Brochure (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Sunmodo Ez Roof Mount Installation Guide” (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Sunmodo Ez Roof Mount L Foot for Shingle Roofs” Brochure (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Sunmodo Ez Roof Mount Standoff for Shingle Roofs” Brochure (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Sunmodo Solar Mounting System” Brochure (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Sunrail Flat Roof Mounting System” brochure, Opsun Technologies, Inc. (2011), 2 pages. [cited by applicant]
“Tecsum (UL) PV-Wire” Brochure, Prysmian Cables and Systems USA, LLC Brochure, Schletter Inc. (Available at least as early as Oct. 20, 2011). [cited by applicant]
“TileTrac Tile Roof Structural Attachment” Brochure, Professional Solar Products, Inc.., Copyright Mar. 2011. [cited by applicant]
“Zilla Racking & Mounting Components” Zilla Corporation, (available at least as early as Jun. 8, 2009), 4 pages. [cited by applicant]
“Zilla Racking & Mounting Components” Zilla Corporation, Copyright 2011. [cited by applicant]
“Zilla The King of Racking Systems” Brochure, Zilla Corporation (Available at least as early as Oct. 20, 2011). [cited by applicant]
“Zilla Zip Flashing Assembly Instructions” Zilla Corporation, Copyright 2011. [cited by applicant]
“Zilla Zip Single-Bolt Flashing Assembly” Brochure, Zilla Corporation, Copyright 2011. [cited by applicant]
“Zilla Zip Single-Bolt Flashing Assembly” Zilla Corporation, Copyright 2011. [cited by applicant]
“Dura-Blok™, A Complete Rooftop Support Solution” brochure, Cooper Industries, PLC, (2010), 16 pages. [cited by applicant]
International Preliminary Report on Patentability for Application No. PCT/US2012/027798 dated Sep. 26, 2013 (7 pages). [cited by applicant]
International Preliminary Report on Patentability for Application No. PCT/US2012/033764 dated Jan. 23, 2014 (7 pages). [cited by applicant]
International Report on Patentability for International Application No. PCT/US2012/056248 dated Mar. 25, 2014 (9 pages). [cited by applicant]
International Search Report and Written Opinion for Application No. PCT/US2012/027798 dated Sep. 27, 2012 (8 pages). [cited by applicant]
Office Action from the United States Patent and Trademark Office for U.S. Appl. No. 13/272,005 dated Jun. 14, 2013 (20 pages). [cited by applicant]
Office Action from the United States Patent and Trademark Office for U.S. Appl. No. 13/272,005 dated Jan. 17, 2014 (20 pages). [cited by applicant]
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Office Action from the United States Patent and Trademark Office for U.S. Appl. No. 15/229,974 dated Mar. 8, 2017 (7 pages). [cited by applicant]
ACPV Installation: Equipment Overview—Ingram's Water & Air Equipment YouTube video available at (https://www.youtube.com/watch?v=YxBPW2DDMWY). [cited by applicant]
ACPV Installation: Unirac Railing Installation—Ingram's Water & Air Equipment YouTube video available at (https://www.youtube.com/watch?v=iSJzFCfCpjg). [cited by applicant]
Office Action from the United States Patent and Trademark Office for U.S. Appl. No. 15/248,942 dated May 19, 2017 (5 pages). [cited by applicant]
Office Action from the United States Patent and Trademark Office for U.S. Appl. No. 15/248,942 dated Oct. 31, 2017 (6 pages). [cited by applicant]
U.S. Appl. No. 61/195,780, filed Oct. 11, 2008 (51 pages). [cited by applicant]
U.S. Appl. No. 61/208,323, filed Feb. 23, 2009 (77 pages). [cited by applicant]
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