Fixtureless lamp
The present disclosure provides advantageous lighting systems that can be installed on parallel rows of horizontal supports. The lighting systems can be configured to have a single electrical feedthrough on one end of the lamp that can also act as a mating feature between the lamp and supports. More particularly, the present disclosure provides improved lighting systems that are fixtureless, waterproof, customizable, and easy to install/remove.
1. An elongated LED lighting unit for suspension between substantially parallel rows of first and second support brackets connecting vertical upright supports, the elongated LED lighting unit comprising:
an elongated transparent housing;
a first endcap mounted with respect to the elongated transparent housing at a first end of the elongated transparent housing;
a second endcap mounted with respect to the elongated transparent housing at a second end of the elongated transparent housing; wherein the first endcap, the second endcap, and the elongated transparent housing enclose a plurality of solid state light emitting diode devices fixed to an elongated heat sink; the elongated heat sink positioned in part within the elongated transparent housing;
the first endcap comprises a first endcap internal sealing surface positioned perpendicularly to a first endcap internal surface and has a first endcap internal cavity within the first endcap, the first endcap internal surface overlaps an outer surface of a first end portion of the elongated transparent housing beyond which a first end of the elongated heat sink extends and the first endcap internal sealing surface forms a water tight seal between the first end of the elongated transparent housing and the first endcap internal sealing surface, the first endcap internal cavity extends longitudinally beyond the first end of the elongated transparent housing;
the second endcap comprises a second endcap internal sealing surface positioned perpendicularly to a second endcap internal surface and has a second endcap internal cavity within the second endcap, the second endcap internal surface overlaps an outer surface of a second end portion of the elongated transparent housing beyond which a second end of the elongated heat sink extends and the second endcap internal sealing surface forms a water tight seal between the second end of the elongated transparent housing and the second endcap internal sealing surface, the second endcap internal cavity extends longitudinally beyond the second end of the elongated transparent housing;
wherein the first end of the elongated heat sink (i) extends beyond the first end of the elongated transparent housing, (ii) extends past and overlaps the internal sealing surface positioned within the first endcap and the water tight seal between the first end of the elongated transparent housing and the first endcap internal sealing surface, and (iii) is secured by insertion into a heat sink slot in the internal cavity of the first endcap and contacts an internal surface in the heat sink slot of the first endcap, (iv) wherein the second end of the elongated heat sink extends beyond the second end of the elongated transparent housing, (v) extends past and overlaps the internal sealing surface positioned within the second endcap and the water tight seal between the second end of the elongated transparent housing and the second endcap internal sealing surface and (vi) is secured by insertion into a heat sink slot in the internal cavity of the second endcap and contacts an internal surface in the heat sink slot of the second endcap;
the first endcap further comprises a first endcap external mating feature and a first endcap external cooperative surface, the first endcap external mating feature being adapted to contact a corresponding mating feature of the first support bracket and the first endcap external cooperative surface being adapted to rest on a surface of the first support bracket, the internal surface in the heat sink slot of the first endcap overlaps a portion of the first endcap external cooperative surface; and
the second endcap further comprises a second endcap electrical feedthrough mating feature and a second endcap external cooperative surface, the second endcap electrical feedthrough mating feature being adapted to contact a corresponding mating feature on the second support bracket and the second endcap external cooperative surface being adapted to rest on a surface of the second support bracket, the internal surface in the heat sink slot of the second endcap overlaps a portion of the second endcap external cooperative surface.
2. The elongated LED lighting unit of claim 1 , further comprising a sealant between the first endcap internal surface that overlaps the outer surface of the first end portion of the elongated transparent housing and a sealant between the second endcap internal surface that overlaps the outer surface of the second end of the elongated transparent housing.
3. The elongated LED lighting unit of claim 1 , wherein the first end of the elongated heat sink secured by insertion into the heat sink slot is press fit into the heat sink slot of the first endcap and the second end of the elongated heat sink secured by insertion into the heat sink slot is press fit into the heat sink slot of the second endcap.
4. The elongated LED lighting unit of claim 1 , wherein the first end of the elongated heat sink is bonded to the internal surface in the heat sink slot of the first endcap and the second end of the elongated heat sink is bonded to the internal surface in the heat sink slot of the second endcap.
5. The elongated LED lighting unit of claim 1 , wherein the heat sink slot of the first endcap further comprises side portions of fastener slots and the heat sink slot of the second endcap further comprises side portions of fastener slots.
6. The elongated LED lighting unit of claim 1 , wherein the water tight seal between the first end of the elongated transparent housing and the first endcap comprises a gasket and the water tight seal between the second end of the elongated transparent housing and the second endcap comprises a gasket.
7. The elongated LED lighting unit of claim 6 , wherein the first end of the elongated heat sink is bonded to the internal surface in the heat sink slot of the first endcap and the second end of the elongated heat sink is bonded to the internal surface in the heat sink slot of the second endcap.