IP Library Patent Application 17180561
Patent Application
App. No. 17/180,561

WALL BLOCKS, VENEER PANELS FOR WALL BLOCKS AND METHOD OF CONSTRUCTING WALLS

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Quick Facts
Patent No.
US None
App. No.
17/180,561
Abstract

Wall blocks, veneers, veneer connectors, walls, and methods of constructing walls are provided. More particularly, the invention relates to constructing walls in which a veneer panel is attached to a wall block with a connector and in which the front faces of the veneers have a desirable texture.

Claims (42)

1 . A wall block unit comprising:

a first veneer panel including a first rear face having a first connector channel oriented, upon installation, in a vertical direction from a first bottom face to a first top face of the first veneer panel, wherein the first connector channel is configured to receive a first connector shaft; and

a second veneer panel including a second front face having a second connector channel oriented, upon installation, in the vertical direction from a second bottom face to a second top face of the second veneer panel, wherein the second connector channel is configured to receive a second connector shaft.

2 . The wall block unit of claim 1 , wherein the first connector channel extends in the vertical direction on the first rear face of the first veneer panel from a first top face of the first veneer panel to a first bottom face of the first veneer panel, and wherein the second connector channel extends in the vertical direction on the second front face of the second veneer panel from a second top face of the second veneer panel to a second bottom face of the second veneer panel.

3 . The wall block unit of claim 2 , wherein the first veneer panel further comprises first and second side walls extending from the first top face to the first bottom face.

4 . The wall block unit of claim 3 , wherein the first veneer panel further comprises a first front face positioned on a side of the first veneer panel opposite the first rear face.

5 . The wall block unit of claim 4 , wherein the first top face is parallel to the first bottom face, wherein the first front face is parallel to the first rear face.

6 . The wall block unit of claim 5 , wherein the first side wall includes a first surface portion that angles outward from the first front face and a second surface portion that angles inward from the first surface portion towards the rear face.

7 . The wall block unit of claim 5 , wherein the first rear face includes projections, valleys, or a combination thereof, wherein the valleys extend in the vertical direction from the first top face to the first bottom face.

8 . The wall block unit of claim 5 , wherein the first front face has a smaller surface area than a surface area of the first rear face.

9 . The wall block unit of claim 5 , wherein the first side wall includes a first surface portion that angles inward from the first front face and a second surface portion that angles outward from the first surface portion towards the rear face.

10 . The wall block unit of claim 5 , wherein the first front face has a smaller surface area than a surface area of the first rear face.

11 . The wall block unit of claim 5 , wherein the first front face has a larger surface area than a surface area of the first rear face.

12 . The wall block unit of claim 5 , wherein the first front face includes projections, valleys, or a combination thereof, wherein the valleys extend in the vertical direction from the first top face to the first bottom face.

13 . The wall block unit of claim 5 , wherein the first front face has a same surface area a surface area of the first rear face.

14 . The wall block unit of claim 5 , wherein the first front face has a same surface pattern a surface pattern of the first rear face.

15 . The wall block unit of claim 5 , wherein the connector is disposed within the first connector channel and the second connector channel.

16 . The wall block unit of claim 1 , wherein the first and second veneer panels include a concrete material.

17 . The wall block unit of claim 1 , wherein the first and second veneer panels include a pre-cast concrete material.

18 . The wall block unit of claim 1 , wherein the first and second veneer panels include a polymer material.

19 . The wall block unit of claim 1 , wherein the first and second veneer panels include a fiberglass material.

20 . The wall block unit of claim 1 , wherein the first front face of the first veneer panel and a second rear face of the second veneer panel include a real stone veneer material.

21 . The wall block unit of claim 1 , wherein the first rear face of the first veneer panel includes a first offset receiving projection or valley configured to set an offset of a second wall block unit placed on top.

22 . The wall block unit of claim 1 , wherein the second front face of the second veneer panel includes a second offset receiving projection or valley configured to set the offset of the second wall block unit placed on top.

23 . The wall block unit of claim 1 , wherein the first connector shaft is offset from the second connector shaft.

24 . The wall block unit of claim 1 , further comprising a bridge portion connected to the first shaft.

25 . The wall block unit of claim 1 , wherein, upon installation, the first shaft is parallel with the second shaft.

26 . The wall block unit of claim 1 , wherein the first and second shafts have respective vertical friction ribs, horizontal friction ribs, or a combination thereof.

27 . The wall block unit of claim 1 , wherein the respective friction ribs of each of the first and second shafts may be located at different relative positions on the first and second shafts.

28 . (canceled)

29 . (canceled)

30 . (canceled)

31 . (canceled)

32 . (canceled)

33 . (canceled)

34 . (canceled)

35 . (canceled)

36 . (canceled)

37 . (canceled)

38 . (canceled)

39 . (canceled)

40 . (canceled)

Assignments (6)
PATENT SECURITY AGREEMENT (ABL) Recorded Mar 23, 2022
From: UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.; FORTERRA PIPE & PRECAST, LLC; FORTERRA CONCRETE PRODUCTS, INC.; FORTERRA PRECAST CONCEPTS, LLC; BEST BLOCK, LLC; PAVESTONE, LLC; CONTECH ENGINEERED SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 059479/0336 →
PATENT SECURITY AGREEMENT (ABL) Recorded Mar 23, 2022
From: UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.; FORTERRA PIPE & PRECAST, LLC; FORTERRA CONCRETE PRODUCTS, INC.; FORTERRA PRECAST CONCEPTS, LLC; BEST BLOCK, LLC; PAVESTONE, LLC; CONTECH ENGINEERED SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 059479/0437 →
SECURITY INTEREST Recorded Mar 18, 2022
From: KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, N.A., AS AGENT
Reel/Frame 059437/0933 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 055342 FRAME: 0622. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 23, 2021
From: MACDONALD, ROBERT A.
To: KEYSTONE RETAINING WALL SYSTEMS, INC.
Reel/Frame 055683/0903 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2021
From: MACDONALD, ROBERT A.
To: KEYHSTONE RETAINING WALL SYSTEMS, INC.
Reel/Frame 055342/0622 →
ARTICLES AND PLAN OF CONVERSION Recorded Feb 19, 2021
From: KEYSTONE RETAINING WALL SYSTEMS, INC.
To: KEYSTONE RETAINING WALL SYSTEMS LLC
Reel/Frame 055344/0921 →