IP Library Granted Patent US 11,642,744
Granted Patent B2
US 11,642,744 · App. 17/181,133 · Granted May 9, 2023

Identification module for key making machine

Inventors: Byron Keith Grice (Phoenix, AZ); Phillip Gerlings (Chandler, AZ); John Clayton Campbell (Phoenix, AZ); Michael James Schmidt (Gilbert, AZ)
Assignee: THE HILLMAN GROUP, INC.
E05B19/14B23C3/35B23C3/355B23P15/005E05B19/0058E05B19/04G06F18/00G06K7/1413G06Q20/14G06V10/145G07F17/0014H04N23/74B23C2235/12B23C2235/28B23C2235/41G06V2201/06Y10T70/7842Y10T409/300952
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Quick Facts
Patent No.
US 11,642,744
App. No.
17/181,133
Granted
May 9, 2023
Kind
B2
Abstract

An identification module is disclosed for use in a key making machine. The identification module may have a key receiving assembly configured to receive only a shank of an existing key. The identification module may also have a tip guide, configured to receive a tip of the shank of the existing key. The tip guide may have a slot that exposes a tip end of the shank. The identification module may also have an imaging assembly configured to capture an image of the tip end through the slot.

Claims (55)

1. A key making machine, comprising:

a housing including a slot configured to receive an existing key;

an identification module, including:

a key receiving assembly configured to receive a shank of the existing key;

an imaging assembly comprising at least one light source and at least one camera;

a tip guide configured to receive a tip of the shank, the tip guide being movable from a first location adjacent to the slot to a second location away from the slot,

wherein the camera is configured to be selectively triggered to capture an image of the shank of the existing key based on a position of the tip guide, and

wherein the imaging assembly is configured to identify a key blank associated with the existing key based at least on the captured image;

a fabrication module configured to cut a bitting pattern into the key blank based on a bitting pattern of the existing key determined by the identification module based on the captured image; and

a contaminate containment device configured to isolate the imaging assembly from the fabrication module, wherein the contaminate containment device includes a removable translucent plate.

2. The key making machine of claim 1 , further including a sensor associated with the tip guide and configured to generate a first signal associated with initiation of movement of the tip guide from the first location and a second signal associated with cessation of movement of the tip guide at the second location.

3. The key making machine of claim 2 , wherein the camera is configured to be selectively triggered based on the second signal.

4. The key making machine of claim 2 , wherein the identification module is configured to be activated based on the first signal.

5. The key making machine of claim 1 , wherein the contaminate containment device is positioned between the key receiving assembly and the imaging assembly.

6. The key making machine of claim 5 , wherein

the slot is a first slot,

the housing includes a second slot, and

the contaminate containment device is slidably removable through the second slot.

7. The key making machine of claim 1 , wherein the at least one light source includes a back light and the contaminate containment device is positioned between the back light and the key receiving assembly.

8. The key making machine of claim 7 , wherein the imaging assembly includes at least one side light and the camera is configured to generate a backlight image when the back light is turned on and a sidelight image when the side light is turned on.

9. The key making machine of claim 1 , wherein the tip guide includes a slot and the imaging assembly is configured to capture an image of the tip end through the slot.

10. A system for duplicating a key, comprising:

an identification system, including:

a housing including a slot configured to receive an existing key;

a key receiving assembly configured to receive the shank of the existing key;

a tip guide configured to receive a tip of the shank, the tip guide being movable from a first location adjacent to the slot to a second location away from the slot;

an imaging system comprising at least one camera, wherein the imaging system is configured to determine at least a channel profile of the shank of the existing key, wherein the identification system and the imaging system are configured to be activated based on a position of the tip guide;

a user interface associated with the housing,

wherein the user interface includes a touch screen, and

wherein the user interface is configured to provide status information to a user regarding a key duplication process;

a fabrication system including at least one system for duplication of the existing key; and

a contaminate containment device configured to isolate the imaging system from the fabrication system,

wherein the contaminate containment device includes a removable translucent plate, and

wherein the identification system is configured to wirelessly transmit information associated with the determined channel profile to the fabrication system.

11. The system of claim 10 , wherein the imaging assembly includes a back light and the contaminate containment device is positioned between the back light and the key receiving assembly.

12. The system of claim 11 , wherein the imaging assembly includes at least one side light and the at least one camera is configured to generate a backlight image when the back light is turned on and a sidelight image when the side light is turned on.

13. The system of claim 10 , wherein the identification system includes a transponder sensor configured to detect the presence of a transponder within the existing key.

14. The system of claim 13 , wherein upon detection of the presence of a transponder within the existing key, the user interface is configured to receive input from a user via the touchscreen comprising at least one input selected from the group of inputs consisting of a make of an automobile associated with the existing key, a model of an automobile associated with the existing key, and a year of an automobile associated with the existing key.

15. The system of claim 13 , wherein the transponder sensor is configured to read the transponder code associated with the detected transponder upon the existing key being fully inserted into the slot opening.

16. The system of claim 10 , further including a sensor associated with the tip guide, the sensor being configured to generate a first signal when the tip guide moves from the first location and a second signal when the tip guide stops moving at the second location.

17. The system of claim 16 , wherein the imaging system is configured to selectively trigger the camera based on the second signal.

18. The system of claim 10 , wherein the tip guide is sloped at the first location and a degree of the slope is based on an incident angle of light emitted by the imaging system.

19. A system for duplicating a key, comprising:

an identification system, including:

a housing including a slot configured to receive an existing key;

a key receiving assembly configured to receive the shank of the existing key;

a tip guide configured to receive a tip of the shank, the tip guide being movable from a first location adjacent to the slot to a second location away from the slot; and

a sensor associated with the tip guide, the sensor being configured to generate a first signal when the tip guide moves from the first location and a second signal when the tip guide stops moving at the second location;

an imaging system comprising at least one camera, wherein the imaging system is configured to determine at least a channel profile of the shank of the existing key, wherein the identification system and the imaging system are configured to be activated based on a position of the tip guide;

a user interface associated with the housing,

wherein the user interface includes a touch screen, and

wherein the user interface is configured to provide status information to a user regarding a key duplication process;

a fabrication system including at least one system for duplication of the existing key; and

a contaminate containment device configured to isolate the imaging system from the fabrication system,

wherein the identification system is configured to wirelessly transmit information associated with the determined channel profile to the fabrication system.

Assignments (2)
TERM PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Aug 23, 2022
From: THE HILLMAN GROUP, INC.
To: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 061303/0529 →
ABL PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Aug 15, 2022
From: THE HILLMAN GROUP, INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 061176/0829 →
Continuity (8)
Continuation 16743360 · Jan 15, 2020
Continuation 16557145 · Aug 30, 2019
Continuation 16421013 · May 23, 2019
Continuation 15711748 · Sep 21, 2017
Continuation 14263595 · Apr 28, 2014
Provisional Application 61904810 · Nov 15, 2013
Provisional Application 61866603 · Aug 16, 2013
Related Publication 20210172198A1 · Jun 10, 2021