IP Library Granted Patent US 11,504,936
Granted Patent B2
US 11,504,936 · App. 17/181,697 · Granted Nov 22, 2022

Fanfold supply cart

Inventors: Thomas D. Wetsch (Naples, FL); Eric C. Wright (Bollingbrook, IL)
Assignee: Pregis Innovative Packaging LLC
B31D5/0052B31D5/0039B62B3/002B65H47/00B31D2205/0017B31D2205/0035B31D2205/0047B31D2205/0058B31D2205/0082B65H19/30B65H2701/1824B65H2701/1944B65H2801/63
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Quick Facts
Patent No.
US 11,504,936
App. No.
17/181,697
Granted
Nov 22, 2022
Kind
B2
Abstract

Disclosed herein are protective packaging stock material units that are used in a dunnage system. A dunnage system includes a dunnage conversion machine and a supply station. The supply station is a cart that includes a biased support that is connected to a vertical side support. The biased support is movable from an open position to a closed position with respect to opposing vertical side supports. In the closed position, the biased support is configured to at least partially block the opening between the opposing vertical side supports. In the open position, the biased support leaves the opening between the opposing vertical side supports sufficiently open to load fanfold stock material therein. The biased support is biased towards the closed position and the open position. The supply station also includes an alignment device forming a funnel positioned under its base. The alignment device receives a dunnage machine stand base causing the supply cart to consistently align with the stand base in response to the stand base being slid into engagement with the alignment device.

Claims (61)

1. A dunnage system, comprising:

a dunnage apparatus that includes:

a dunnage machine configured to convert stock material into low-density dunnage, and

a machine support that supports the dunnage machine above a floor;

a stock material supply cart that includes:

a stock material support configured to hold the stock material, and

a cart base that supports the stock material support above the floor and that includes a low-friction device configured to allow the stand to move relative to the floor; and

an alignment device including two converging docking members depending from one of the dunnage apparatus and the supply cart disposed at a height selected to interact with the other of the dunnage apparatus and the supply cart to position the supply cart with respect to the dunnage apparatus in an operative position in response to the supply cart and dunnage apparatus being moved relatively towards each other, in which operative position the stock material support holds the stock material at a location that enables the stock material to be fed to the dunnage machine for conversion into the dunnage.

2. The dunnage system of claim 1 , wherein the stock material support comprises a magazine configured to hold a plurality of units of the stock material, positioned to be fed to the dunnage machine for conversion into the dunnage.

3. The dunnage system of claim 2 , wherein the magazine is configured to hold the plurality of units of the stock material daisy-chained together as a continuous supply of material.

4. The dunnage system of claim 1 , wherein the dunnage support includes:

a stand base; and

an upright stand extending from the stand base and supportively connected to the dunnage machine.

5. The dunnage system of claim 4 , wherein the stand base includes a low friction device configured to allow the stand base to move relative to the floor.

6. The dunnage system of claim 1 , wherein the converging docking members are configured as a funnel to receive a portion of the other of the dunnage apparatus and the supply cart between the docking members to position the dunnage apparatus and the supply cart in the operative position.

7. The dunnage system of claim 1 , wherein the converging docking members are configured as a wedge that is receivable between two portions of the other of the dunnage apparatus and the supply cart to position the dunnage apparatus and the supply cart in the operative position.

8. The dunnage system of claim 1 , wherein the converging docking members are configured as a funnel that receives two portions of the other of the dunnage apparatus and the supply cart to position the dunnage apparatus and the supply cart in the operative position.

9. The dunnage system of claim 1 , wherein:

the machine support or the cart base of the other of the dunnage apparatus and the supply cart include two portions that interact with the alignment device to position the supply cart with respect to the dunnage apparatus in an operative position; and

the two portions include a low-friction device configured to allow the machine support or the cart base to move relative to the floor.

10. The dunnage system of claim 1 , wherein the alignment device depends from the supply cart.

11. The dunnage system of claim 1 , wherein the alignment device is disposed at a height near the bottom of the stock material supply cart.

12. The dunnage system of claim 1 , wherein:

the one of the machine support and the cart base that has the alignment device includes a portion supported spaced above the floor by a space dimensioned to receive the other of the machine support and the cart base; and

the alignment device extends into the space to interact with the other of the machine support and cart base to position the supply cart with respect to the dunnage apparatus in the operative position.

13. A dunnage system, comprising:

a dunnage apparatus that includes:

a dunnage machine configured to convert stock material into low-density dunnage, and

a machine support that supports the dunnage machine above a floor;

a stock material supply cart that includes:

a stock material support configured to hold the stock material, and

a cart base that supports the stock material support above the floor and that includes a low-friction device configured to allow the stand to move relative to the floor; and

an alignment device including two converging docking members depending from one of the dunnage apparatus and the supply cart disposed at a height near the bottom of the stock material supply cart and configured to interact with the other of the dunnage apparatus and the supply cart to position the supply cart with respect to the dunnage apparatus in an operative position in response to the supply cart and dunnage apparatus being moved relatively towards each other, in which operative position the stock material support holds the stock material at a location that enables the stock material to be fed to the dunnage machine for conversion into the dunnage.

14. A dunnage system, comprising:

a dunnage apparatus that includes:

a dunnage machine configured to convert stock material into low-density dunnage, and

a machine support that supports the dunnage machine above a floor; and

a stock material supply cart that includes:

a stock material support configured to hold the stock material, and

a cart base that supports the stock material support above the floor and that includes a low-friction device configured to allow the stand to move relative to the floor;

wherein at least one of the machine support and the cart base include a portion supported spaced above the floor by a space dimensioned to receive the other of the machine support and the cart base; and

wherein said one of the machine support and cart base includes an alignment device including two converging docking members extending into the space and configured to interact with the other of the machine support and cart base to position the supply cart with respect to the dunnage apparatus in an operative position in response to the supply cart and dunnage apparatus being moved relatively towards each other, in which operative position the stock material support holds the stock material at a location that enables the stock material to be fed to the dunnage machine for conversion into the dunnage.

15. The dunnage system of claim 14 , wherein said one of the machine support and cart base is the cart base.

16. The dunnage system of claim 14 , wherein the alignment device extends from the cart base lower than the stock material support.

17. The dunnage system of claim 14 , wherein:

the machine support comprises a stand base including lateral supports on opposite sides of the space and a low friction device; and

the lateral supports interact with the alignment extending device to position the dunnage apparatus with respect to the supply cart in the operative position.

18. A dunnage system, comprising:

a dunnage apparatus that includes:

a dunnage machine configured to convert stock material into low-density dunnage, and

a machine support that supports the dunnage machine above a floor; and

a stock material supply cart that includes:

a stock material support configured to hold the stock material,

a cart base that supports the stock material support above the floor and that includes a low-friction device configured to allow the stand to move relative to the floor, and

an alignment device including two converging docking members configured to interact with the dunnage apparatus to position the supply cart with respect to the dunnage apparatus in an operative position in response to the supply cart and dunnage apparatus being moved relatively towards each other, in which operative position the stock material support holds the stock material at a location that enables the stock material to be fed to the dunnage machine for conversion into the dunnage.

19. The dunnage system of claim 18 , wherein the alignment device is positioned to interact with the machine support to position the supply cart with respect to the dunnage apparatus in the operative position.

20. The dunnage system of claim 18 , wherein:

the machine support includes:

a stand base that that includes a low-friction device configured to allow the dunnage apparatus to move relative to the floor, and

an upright stand extending upwardly from the stand base and supportively connected to the dunnage machine; and

the alignment device extends from the supply cart at a height to interact with the stand base to position the dunnage apparatus with respect to the supply cart in the operative position.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2025
From: PREGIS INNOVATIVE PACKAGING LLC
To: PREGIS LLC
Reel/Frame 070267/0742 →
ASSIGNMENT OF PATENT SECURITY INTERESTS (FIRST LIEN) Recorded Aug 8, 2024
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: UBS AG, STAMFORD BRANCH, AS SUCCESSOR AGENT
Reel/Frame 068518/0568 →
SECURITY AGREEMENT (FIRST LIEN) Recorded May 12, 2023
From: PREGIS INNOVATIVE PACKAGING LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS FIRST LIEN COLLATERAL AGENT
Reel/Frame 063633/0520 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded May 11, 2023
From: PREGIS INNOVATIVE PACKAGING LLC
To: OWL ROCK CAPITAL CORPORATION, AS SECOND LIEN COLLATERAL AGENT
Reel/Frame 063628/0438 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2021
From: WETSCH, THOMAS D.; WRIGHT, ERIC CHARLES
To: PREGIS INNOVATIVE PACKAGING LLC
Reel/Frame 055356/0658 →