IP Library Granted Patent US 11,300,270
Granted Patent B1
US 11,300,270 · App. 17/188,066 · Granted Apr 12, 2022

Optics for edges of a structure to minimize light leakage

Inventors: Qi Hong (Morganville, NJ); Chakrakodi Vishnu Shastry (Princeton, NJ)
Assignee: Dialight Corporation
F21V7/0091F21V5/007F21V5/04F21Y2115/10
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Quick Facts
Patent No.
US 11,300,270
App. No.
17/188,066
Granted
Apr 12, 2022
Kind
B1
Abstract

The present disclosure is directed to examples of an apparatus. In one embodiment, the apparatus includes a total internal reflection (TIR) lens and a structure coupled to the TIR lens. The structure includes a plurality of support members located around the TIR lens, a top surface, wherein the TIR lens is coupled to the top surface, and an edge to couple the top surface to the plurality of support members, wherein the edge is to redirect light in a direction that is perpendicular to a horizontal plane of the top surface.

Claims (36)

1. An apparatus, comprising:

a total internal reflection (TIR) lens; and

a structure coupled to the TIR lens, wherein the structure comprises:

a support member located around the TIR lens;

a top surface, wherein the TIR lens is coupled to the top surface; and

an edge to couple the top surface to the support member, wherein the edge redirects light that passes through a lateral side of the TIR lens in a direction that is perpendicular to a horizontal plane of the top surface, wherein the edge comprises:

a curved inner surface;

a planar outer surface; and

a curved outer surface coupled to an end of the planar outer surface.

2. The apparatus of claim 1 , wherein the structure is optically clear.

3. The apparatus of claim 1 , wherein the light that is redirected exits the TIR lens lateral side below the top surface of the structure.

4. The apparatus of claim 1 , wherein the support member has a thickness of between 2 millimeters (mm) to 5 mm.

5. The apparatus of claim 1 , wherein the curved inner surface has a radius of curvature between 1 millimeter (mm) and 10 mm.

6. The apparatus of claim 1 , wherein the planar outer surface is at an angle of between 20 degrees and 50 degrees relative to a plane that is parallel to the horizontal plane of the top surface.

7. The apparatus of claim 1 , wherein the curved outer surface has a radius of curvature between 1 millimeter (mm) and 10 mm.

8. An apparatus, comprising:

a plurality of light emitting diodes (LEDs);

a plurality of total internal reflection (TIR) lenses, wherein each one of the plurality of TIR lenses is associated with one of the plurality of LEDs; and

a structure to hold the plurality of TIR lenses over the plurality of LEDs, wherein the structure comprises:

a support member positioned around a perimeter of the structure and enclosing the plurality of TIR lenses;

a top surface; and

an edge coupled to the top surface and the support member, wherein the edge redirects light from the plurality of LEDs that passes through a lateral side of the plurality of TIR lenses in a direction towards an optical axis of the plurality of TIR lenses, wherein the edge comprises:

a curved inner surface;

a planar outer surface; and

a curved outer surface coupled to an end of the planar outer surface.

9. The apparatus of claim 8 , wherein the curved inner surface has a radius of curvature between 1 millimeter (mm) and 10 mm, the planar outer surface is at an angle of between 20 degrees and 50 degrees relative to a plane that is parallel to the top surface, and the curved outer surface has a radius of curvature between 1 mm and 10 mm.

10. A luminaire, comprising:

a plurality of light emitting diodes (LEDs) arranged in a matrix of LED arrays;

a plurality of total internal reflection (TIR) lenses arranged in a matrix that corresponds to the matrix of LED arrays; and

a structure to hold the plurality of TIR lenses over the plurality of LEDs, wherein the structure comprises:

a support member around a perimeter of the structure and enclosing the plurality of TIR lenses;

a top surface; and

an edge coupled to the top surface and the support member, wherein the edge redirects light from the plurality of LEDs that passes through a lateral side of the plurality of TIR lenses in a direction that is parallel to an optical axis of the plurality of TIR lenses, wherein the edge comprises:

a planar inner surface that is at an angle of between 40 degrees and 60 degrees relative to a plane that is parallel to the top surface;

a planar outer surface that is at an angle of between 20 degrees and 50 degrees relative to a plane that is parallel to the top surface; and

a curved outer surface coupled to an end of the planar outer surface that has a radius of curvature between 1 millimeter (mm) and 10 mm.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Apr 24, 2026
From: HSBC UK BANK PLC
To: DIALIGHT CORPORATION
Reel/Frame 075458/0034 →
SECURITY INTEREST Recorded Apr 23, 2026
From: DIALIGHT CORPORATION
To: HSBC UK BANK PLC
Reel/Frame 075465/0389 →
SECURITY INTEREST Recorded Jul 21, 2022
From: DIALIGHT CORPORATION
To: HSBC UK BANK PLC, AS SECURITY AGENT
Reel/Frame 060803/0351 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2021
From: HONG, QI; SHASTRY, CHAKRAKODI VISHNU
To: DIALIGHT CORPORATION
Reel/Frame 055442/0442 →
Cited By (1)
US 12,416,391