IP Library Granted Patent US 12,207,428
Granted Patent B2
US 12,207,428 · App. 17/189,694 · Granted Jan 21, 2025

Expandable electrical distribution skid

Inventors: Michael Thomas Sweet (McKinney, TX); Justin McDonald (Clay Center, KS); Simon Harkins (Prosper, TX)
Assignee: Modular Power Solutions, Inc.
H05K7/026F16M11/22F16M2200/08
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Quick Facts
Patent No.
US 12,207,428
App. No.
17/189,694
Granted
Jan 21, 2025
Kind
B2
Abstract

An expandable electrical distribution skid can be manufactured as a monolithic, pre-wired, pre-engineered, and pre-assembled integrated platform to provide a critical power supply and distribute electrical power distribution, which can expand from a collapsed state to an expanded state, and vice versa. The expandable electrical distribution skid can be manufactured as a monolithic, pre-wired, pre-engineered, and pre-assembled integrated platform, where the frame is broken up into multiple segments. The different segments of framework for the expandable electrical distribution skid are coupled to connect to a common expansion track in order to move one or more of the segments at least one of i) inward to collapse and ii) outward to expand.

Claims (24)

1. A method for manufacturing an expandable electrical distribution skid, comprising:

manufacturing the expandable electrical distribution skid as the monolithic, pre-wired and pre-assembled integrated platform that includes a power supply and distributes electrical power, the integrated platform includes a frame is broken up into a plurality of segments that can be collectively (i) expanded from a collapsed state to an expanded state and (ii) returned from the expanded state to the collapsed state; and

coupling the plurality of segments of the frame for the expandable electrical distribution skid to connect to a common expansion track in order to move at least one segment of the plurality of segments at least one of i) inward to place the electrical distribution skid into the collapsed state and ii) outward to place the electrical distribution skid into the expanded state.

2. The method of claim 1 , wherein the plurality of segment of the frame includes a first segment interposed between a second segment and a third segment, one or more uninterruptible power supplies being mounted on the first segment of the frame.

3. The method of claim 2 , wherein a plurality of batteries are mounted and assembled on the second segment of the frame, the plurality of batteries are electrically coupled to the one or more uninterruptible power supplies.

4. The method of claim 3 , wherein one or more electrical distribution cabinets each containing one or more circuit breakers is mounted and assembled on the third segment of the frame, the one or more circuit breakers are electrically coupled to the one or more uninterruptible power supplies.

5. The method of claim 4 , wherein a first cabling between the one or more uninterruptible power supplies and the plurality of batteries and a second cabling between the one or more uninterruptible power supplies and the one or more electrical distribution cabinets are factory installed prior to shipping to a customer.

6. The method of claim 1 , further comprising:

coating sliding surfaces of the expansion track with a low-friction material and mounting wheels onto at least a first segment positioned within the expansion track.

7. The method of claim 4 further comprising:

placing the expandable electrical distribution skid into the collapsed state by at least coupling together the plurality of segments in which at least the third segment includes a first section to support a weight of the one or more electrical distribution cabinets and a second section that is foldable downward and attached to the first segment of the frame.

8. The method of claim 7 further comprising:

placing the expandable electrical distribution skid into the expanded state by at least removing security plates and bolts inserted through the security plates extending for attachment to at least the second section of the first segment.

9. An expandable electrical distribution skid being a monolithic, pre-wired and pre-assembled integrated platform that includes a power supply and distributes electrical power, comprising:

an expansion track; and

a framework that includes a plurality of segments including a first segment, a second segment, and a third segment, wherein the framework is coupled to the expansion track and is configured to move at least one segment of the plurality of segments at least one of i) inward to place the electrical distribution skid into the collapsed state and ii) outward to place the electrical distribution skid into the expanded state.

10. The expandable electrical distribution skid of claim 9 , wherein the plurality of segment of the framework includes the first segment interposed between the second segment and the third segment, one or more uninterruptible power supplies corresponding to the power supply being mounted on the first segment of the framework.

11. The expandable electrical distribution skid of claim 10 , wherein a plurality of batteries are mounted and assembled on the second segment of the framework, the plurality of batteries are electrically coupled to the one or more uninterruptible power supplies.

12. The expandable electrical distribution skid of claim 11 , wherein one or more electrical distribution cabinets each containing one or more circuit breakers is mounted and assembled on the third segment of the framework, the one or more circuit breakers are electrically coupled to the one or more uninterruptible power supplies.

13. The expandable electrical distribution skid of claim 12 , wherein a first cabling between the one or more uninterruptible power supplies and the plurality of batteries and a second cabling between the one or more uninterruptible power supplies and the one or more electrical distribution cabinets are factory installed prior to shipping to a customer.

14. The expandable electrical distribution skid of claim 9 , wherein sliding surfaces of the expansion track are coated with a low-friction material and wheels are mounted onto at least a first segment positioned within the expansion track.

15. The expandable electrical distribution skid of claim 12 , wherein the third segment of the framework includes a first section to support a weight of the one or more electrical distribution cabinets and a second section that is foldable downward and attached to the first segment of the framework.

16. The expandable electrical distribution skid of claim 9 , wherein a distance of separation between the first segment and the second segment when the expandable electrical distribution skid is placed into the collapsed state is less than a distance of separation between the first segment and the second segment when the expandable electrical distribution skid is placed into the expanded state.

17. The expandable electrical distribution skid of claim 16 , wherein a distance of separation between the first segment and the third segment when the expandable electrical distribution skid is placed into the collapsed state is less than a distance of separation between the first segment and the third segment when the expandable electrical distribution skid is placed into the expanded state.

Assignments (2)
SECURITY INTEREST Recorded Feb 11, 2022
From: ROSENDIN ELECTRIC, INC.; MODULAR POWER SOLUTIONS, LLC
To: BMO HARRIS BANK N.A., AS AGENT
Reel/Frame 058986/0868 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2021
From: SWEET, MICHAEL THOMAS; MCDONALD, JUSTIN; HARKINS, SIMON
To: MODULAR POWER SOLUTIONS, INC.
Reel/Frame 055458/0915 →
Continuity (2)
Provisional Application 62984097 · Mar 2, 2020
Related Publication 20210274672A1 · Sep 2, 2021
References Cited (2)
US 9192069B2 · Emert · 2015 [cited by examiner]
US 10568231B1 · Metcalf · 2020 [cited by examiner]