IP Library Granted Patent US 11,605,953
Granted Patent B2
US 11,605,953 · App. 17/196,224 · Granted Mar 14, 2023

Smart power system

Inventors: James G. Calvin (Attleboro, MA); Michael Koran (Norton, MA); Albert Rooyakkers (Sunnyvale, CA)
Assignee: Bedrock Automation Platforms Inc.
H02J4/00G05B15/02G05B19/058G05B19/08H02J3/00H02J13/00H02J13/00002H02J13/00004H02J13/00036H02M1/008
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Quick Facts
Patent No.
US 11,605,953
App. No.
17/196,224
Granted
Mar 14, 2023
Kind
B2
Abstract

A smart power system is described. In one or more implementations, the smart power system comprises a microcontroller and a power converter electrically connected to the microcontroller and is configured to convert electrical energy from one form to another. The system also includes a switch element electrically connected to the microcontroller and configured to control distribution of the converted electrical energy to an electrical load. A sense element is electrically connected to the electrical load and to the microcontroller and is configured to monitor the converted electrical energy distributed to the electrical load and to furnish a feedback signal based upon the converted electrical energy. The microcontroller is configured to verify and to monitor the power converter, as well as to control and to monitor distribution of the converted electrical energy to the electrical load based upon the feedback signal.

Claims (29)

1. A smart power system comprising:

a microcontroller;

a power converter electrically connected to the microcontroller, the power converter configured to convert electrical energy from one form to another;

a switch element electrically connected to the microcontroller, the switch element configured to control distribution of the converted electrical energy to at least one electrical load;

a sense element electrically connected to the at least one electrical load and to the microcontroller, the sense element configured to monitor the converted electrical energy distributed to the at least one electrical load, the sense element configured to furnish a feedback signal based upon the converted electrical energy; and

a controller configured to be integrated with a backplane, the controller electrically connected to the at least one electrical load and to the microcontroller, the controller configured to bi-directionally communicate with the microcontroller and at least partially control an operation of the microcontroller, the controller and the microcontroller each including a security parameter, the controller and the microcontroller configured to prevent the operation of a given one of the controller or the microcontroller if a given security parameter is not identified by the other of the controller or the microcontroller;

wherein the microcontroller is configured to verify and to monitor the power converter and configured to control and to monitor distribution of the converted electrical energy to the at least one electrical load based upon the feedback signal.

2. The smart power system as recited in claim 1 , wherein the at least one electrical load comprises an intelligent electrical load that comprises a processor.

3. The smart power system as recited in claim 1 , further comprising a controller electrically connected to the at least one electrical load and to the microcontroller, the controller configured to receive diagnostic information from the at least one electrical load and to bi-directionally communicate with the microcontroller, the controller configured to furnish the diagnostic information to the microcontroller.

4. The smart power system as recited in claim 3 , wherein the controller comprises a slave device and the microcontroller comprises a master device.

5. The smart power system as recited in claim 1 , wherein the switch element comprises an H bridge device configured to modify the converted electrical energy, the H bridge including at least one common field-effect transistor (FET) pair.

6. The smart power system as recited in claim 1 , wherein the sense element is configured to furnish a feedback signal to the microcontroller based upon the converted energy distributed to the at least one electrical load, the microcontroller configured to control and to monitor distribution of the converted electrical energy to the at least one electrical load based upon the feedback signal.

7. The smart power system as recited in claim 1 , wherein the at least one electrical load comprises an input/output (I/O) device.

8. The smart power system as recited in claim 1 , wherein the microcontroller includes a processor and a memory, the memory configured to store tangible computer-readable medium embodying a program executable by the processor to cause the processor to control operation of at least one of the switch element or the power converter based upon a first power characteristic.

9. The smart power system as recited in claim 8 , wherein the microcontroller is configured to receive tangible computer-readable medium embodying an upgraded program executable by the processor to cause the processor to control operation of at least one of the switch element or the power converter based upon a second power characteristic, the second power characteristic different from the first power characteristic.

10. The smart power system as recited in claim 1 , wherein the at least one electrical load has a programmable electrical load parameter threshold associated therewith, the microcontroller configured to cause the switch element connected to the at least one load to transition from a closed configuration to an open configuration upon registering a feedback signal in excess of the programmable electrical load parameter threshold associated with the at least one electrical load, the at least one electrical load including a first electrical load and a second electrical load, the first electrical load having a first programmable electrical load parameter threshold associated therewith, the second electrical load having a second programmable electrical load parameter threshold associated therewith, the first programmable electrical load parameter threshold being different from the second programmable electrical load parameter threshold.

11. The smart power system as recited in claim 1 , wherein the at least one electrical load comprises an input/output (I/O) device, the input/output module being part of an industrial control system.

12. The smart power system as recited in claim 1 , wherein the controller is configured to furnish historical trend data relating to a given electrical load.

13. The smart power system as recited in claim 12 , wherein the microcontroller is configured to use the historical trend data relating to a given electrical load to determine whether the given electrical load is failing.

14. The smart power system as recited in claim 1 , wherein the controller and the microcontroller are each assigned a respective security key, the controller configured to prevent the microcontroller from operating if unable to identify the respective security key associated with the microcontroller, the microcontroller configured to prevent the controller from operating if unable to identify the respective security key associated with the controller.

15. The smart power system as recited in claim 1 , wherein the smart power system is configured to be carried by a backplane, the backplane being a component within an industrial system or a telecommunication system.

16. The smart power system as recited in claim 1 , wherein the controller is configured to receive diagnostic information from the at least one electrical load, the controller configured to furnish the diagnostic information to the microcontroller, the controller and the microcontroller each assigned a respective security key as the respective security parameter thereof, the controller configured to prevent the microcontroller from operating if unable to identify the respective security key associated with the microcontroller, the microcontroller configured to prevent the controller from operating if unable to identify the respective security key associated with the controller.

17. A smart power system comprising:

a microcontroller;

a power converter electrically connected to the microcontroller, the power converter configured to convert electrical energy from one form to another;

a switch element electrically connected to the microcontroller, the switch element configured to control distribution of the converted electrical energy to at least one electrical load; and

a sense element electrically connected to the microcontroller and configured to be electrically connected to the at least one electrical load, the sense element configured to monitor the converted electrical energy distributed to the at least one electrical load, the sense element configured to furnish a feedback signal based upon the converted electrical energy; and

a controller electrically connected to the microcontroller and configured to be electrically connected to the at least one electrical load, the controller configured to bi-directionally communicate with the microcontroller and at least partially control an operation of the microcontroller, the controller and the microcontroller each assigned a respective security key as a respective security parameter thereof, the controller configured to prevent the microcontroller from operating if unable to identify the respective security key associated with the microcontroller, the microcontroller configured to prevent the controller from operating if unable to identify the respective security key associated with the controller;

wherein the microcontroller is configured to verify and to monitor the power converter and configured to control and to monitor distribution of the converted electrical energy to the at least one electrical load based upon the feedback signal.

Assignments (4)
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY FOR PATENTS @ REELS AND FRAMES 062137/0367 AND 061684/0964 Recorded Oct 18, 2023
From: ANALOG DEVICES, INC.
To: BEDROCK AUTOMATION PLATFORMS, INC.
Reel/Frame 065273/0281 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2023
From: BEDROCK AUTOMATION PLATFORMS, INC.
To: ANALOG DEVICES, INC.
Reel/Frame 065283/0781 →
AMENDED AND RESTATED INTELLECTUAL PROPERTY SECURITY AGREEMENT OF IP SECURITY AGREEMENT AT REEL 061684 AND FRAME 0964 Recorded Dec 15, 2022
From: BEDROCK AUTOMATION PLATFORMS, INC.
To: ANALOG DEVICES, INC.
Reel/Frame 062137/0367 →
SECURITY INTEREST Recorded Oct 14, 2022
From: BEDROCK AUTOMATION PLATFORMS, INC.
To: ANALOG DEVICES, INC.
Reel/Frame 061684/0964 →
Continuity (3)
Continuation 16019024 · Jun 26, 2018
Division 14381140
Related Publication 20210194278A1 · Jun 24, 2021