IP Library Granted Patent US 11,584,218
Granted Patent B2
US 11,584,218 · App. 17/198,345 · Granted Feb 21, 2023

Air flap apparatus having a toggle joint coupling

Inventor: Karsten Grebel (Bürstadt, DE)
Assignee: Röchling Automotive SE & Co. KG
B60K11/085
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Quick Facts
Patent No.
US 11,584,218
App. No.
17/198,345
Granted
Feb 21, 2023
Kind
B2
Abstract

An air flap apparatus for a motor vehicle, encompassing: a frame having an air passthrough opening; a first air flap arrangement and a second air flap arrangement respectively encompassing at least one displaceable first and second air flap; a common motion drive system for displacing the first and the second air flap arrangement; a motion coupling for coupling both the first and the second air flap arrangement to the motion drive system, the first air flap arrangement and the second air flap arrangement being respectively displaceable between a blocking position having a greater degree of coverage of the air passthrough opening and a passthrough position having a lesser degree of coverage of the air passthrough opening; the motion coupling the first and the second air flap arrangement to the motion drive system in such a way that the first and the second air flap arrangement are drivable by the motion drive system asynchronously for a displacement motion, the motion coupling encompasses a toggle lever linkage having a first and having a second toggle lever that are connected to one another, pivotably around a toggle joint axis, to form a toggle joint; the first toggle lever being motion-transferringly coupled to the first air flap arrangement; and the second toggle lever being motion-transferringly coupled to the second air flap arrangement; and the motion drive system being motion-transferringly coupled to the first and/or to the second toggle lever.

Claims (21)

1. An air flap apparatus for a motor vehicle, encompassing:

a frame having an air passthrough opening;

a first air flap arrangement encompassing at least one first air flap arranged displaceably on the frame;

a second air flap arrangement, different from the first, encompassing at least one second air flap arranged displaceably on the frame;

a common motion drive system for displacing the first and the second air flap arrangement;

a motion coupling for coupling both the first and the second air flap arrangement to the motion drive system,

the first air flap arrangement being displaceable between a blocking position having a greater degree of coverage of a first portion of the air passthrough opening and a passthrough position having a lesser degree of coverage of the first portion of the air passthrough opening;

the second air flap arrangement being displaceable between a closed position having a greater degree of coverage of a second portion, different from the first, of the air passthrough opening and an open position having a lesser degree of coverage of the second portion of the air passthrough opening;

the motion coupling couples the first and the second air flap arrangement to the motion drive system in such a way that the first and the second air flap arrangement are drivable by the motion drive system asynchronously for a displacement motion between a blocking operating state in which the first air flap arrangement is in the blocking position and the second air flap arrangement is in the closed position, and a passthrough operating state in which the first air flap arrangement is in the passthrough position and the second air flap arrangement is in the open position,

wherein the motion coupling encompasses a toggle lever linkage having a first toggle lever and a second toggle lever that are pivotably connected to one another around a toggle joint axis, to form a toggle joint; the first toggle lever being motion-transferringly coupled to the first air flap arrangement pivotably around a first toggle lever axis at a first distance from the toggle joint axis; and the second toggle lever being motion-transferringly coupled to the second air flap arrangement pivotably around a second toggle lever axis at a second distance from the toggle joint axis; and the motion drive system being motion-transferringly coupled to at least one of the first and the second toggle lever,

wherein the motion drive system includes a crank arm that is selectively rotatable by the motion drive system, the crank arm having a first crank arm end operably joined relative to the motion drive system such that the crank arm is selectively rotatable by the motion drive system about a drive pivot axis, the crank arm having a second end pivotably connected to at least one of the first and the second toggle levers and wherein the first and the second toggle levers are pivotable relative to the second end of the crank arm about a crank axis that is spaced from the drive pivot axis; the toggle joint axis being coaxial with the crank axis.

2. The air flap apparatus according to claim 1 , wherein the toggle lever linkage is located, both in the blocking operating state and in the passthrough operating state, closer to an extended linkage position than to a collapsed linkage position.

3. The air flap apparatus according to claim 2 , wherein the toggle lever linkage is shifted from the more-extended position into a more-collapsed position, and back again into a more-extended position, upon a transition between the blocking operating state and the passthrough operating state.

4. The air flap apparatus according to claim 1 , wherein the entire toggle lever linkage is also translationally displaceable relative to the frame for a transition between the blocking operating state and the passthrough operating state.

5. The air flap apparatus according to claim 1 , wherein the first distance and the second distance differ by no more than 15% with reference to the quantitatively greater distance from among the first and the second distance.

6. The air flap apparatus according to claim 1 , wherein the first distance and the second distance differ by no more than 5% with reference to the quantitatively greater distance from among the first and the second distance.

7. The air flap apparatus according to claim 1 , wherein in one operating state from among the blocking operating state and the passthrough operating state, a distance between the drive pivot axis and the first toggle lever axis is equal to at least one of no more than 25%, no more than 20% and no more than 15%, of the quantitatively greater distance from among the first and the second distance.

8. The air flap apparatus according to claim 7 , wherein in the respective other operating state from among the blocking operating state and the passthrough operating state, the distance between the drive pivot axis and the second toggle lever axis is equal to at least one of no more than 25%, no more than 20% and no more than 15%, of the quantitatively greater distance from among the first and the second distance.

9. The air flap apparatus according to claim 1 , wherein the crank axis is spaced from the drive pivot axis by a crank distance, each individual distance from among the first distance, second distance, and crank distance differs by at least one of no more than 15%, no more than 10% and no more than 5%, from the arithmetic distance mean of the first distance, second distance, and crank distance.

10. The air flap apparatus according to claim 1 , wherein at least one of the first air flap arrangement comprises a plurality of first air flaps that are connected to one another for displacement motion together and the second air flap arrangement comprises a plurality of second air flaps that are connected to one another for displacement motion together.

11. The air flap apparatus according to claim 1 , wherein at least one of the at least one first air flap is pivotable around a first flap pivot axis and the at least one second air flap is pivotable around a second flap pivot axis.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2023
From: RÖCHLING AUTOMOTIVE SE & CO. KG
To: RÖCHLING AUTOMOTIVE SE
Reel/Frame 065025/0283 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2021
From: GREBEL, KARSTEN
To: RÖCHLING AUTOMOTIVE SE & CO. KG
Reel/Frame 055558/0818 →
Priority Claims (1)
DE 10 2020 107 054.3 · Mar 13, 2020 · national
Continuity (1)
Related Publication 20210284011A1 · Sep 16, 2021