PLASTIC CARD PROCESSING EQUIPMENT WITH BIOMETRIC CARD SENSOR TESTING

1 . A method comprising:

inputting a plastic card into a plastic card processing system, the plastic card having at least one biometric sensor; and

with the plastic card in the plastic card processing system, testing functionality of the at least one biometric sensor.

2 . The method of claim 1 , wherein the plastic card further includes at least one integrated circuit chip that is electrically connected to the at least one biometric sensor; and further comprising testing functionality of the at least one integrated circuit chip.

3 . The method of claim 2 , comprising testing the functionality of the at least one integrated circuit chip before or after testing the functionality of the at least one biometric sensor.

4 . The method of claim 2 , comprising testing the functionality of the at least one integrated circuit chip at the same time as testing the functionality of the at least one biometric sensor.

5 . The method of claim 2 , comprising testing the functionality of the at least one integrated circuit chip using a chip testing device, and testing the functionality of the at least one biometric sensor using a biometric sensor testing device.

6 . The method of claim 1 , wherein the at least one biometric sensor comprises a fingerprint sensor or an iris sensor.

7 . The method of claim 1 , further comprising:

after testing the functionality of the at least one biometric sensor, transporting the plastic card to an output or into a reject hopper.

8 . The method of claim 1 , further comprising one or more of the following:

reading data from and/or writing data to a magnetic stripe on the plastic card in a read/write station;

printing on the plastic card in a print station;

embossing a character on the plastic card in an embossing station;

indenting a character on the plastic card in an indent station;

creating a mark on the plastic card with a laser in a laser marking station;

applying a laminate to the plastic card in a lamination station;

applying a topcoat to the plastic card in a topcoat station;

applying a security feature to the plastic card in a security station.

9 . A method comprising:

inputting a plastic card into a plastic card processing system, the plastic card having at least one biometric sensor and at least one integrated circuit chip that is electrically connected to the at least one biometric sensor;

with the plastic card in the plastic card processing system, testing functionality of the at least one biometric sensor using electrical power supplied from the at least one integrated circuit chip;

after testing functionality of the at least one biometric sensor, transporting the plastic card to an output or to a reject hopper.

10 . The method of claim 9 , further comprising one or more of the following:

reading data from and/or writing data to a magnetic stripe on the plastic card in a read/write station;

printing on the plastic card in a print station;

embossing a character on the plastic card in an embossing station;

indenting a character on the plastic card in an indent station;

creating a mark on the plastic card with a laser in a laser marking station;

applying a laminate to the plastic card in a lamination station;

applying a topcoat to the plastic card in a topcoat station;

applying a security feature to the plastic card in a security station.

11 . A plastic card processing system, comprising:

a biometric sensor testing device that is configured to test functionality of at least one biometric sensor on a plastic card in the plastic card processing system.

12 . The plastic card processing system of claim 11 , further comprising:

a card input that is configured to hold a plurality of the plastic cards and feed the plastic cards one by one into the plastic card processing system, each plastic card having at least one biometric sensor;

a card output that is configured to hold a plurality of plastic cards;

one or more card transport mechanisms that interconnect the card input, the biometric sensor testing device, and the card output.

13 . The plastic card processing system of claim 12 , wherein each one of the plastic cards further includes at least one integrated circuit chip that is electrically connected to the at least one biometric sensor; and further comprising a chip testing device that is configured to test functionality of the at least one integrated circuit chip on the plastic cards.

14 . The plastic card processing system of claim 11 , wherein the biometric sensor testing device is configured as a fingerprint testing device or an iris testing device.

15 . The plastic card processing system of claim 13 , wherein the chip testing device is configured to perform contact testing on the at least one integrated circuit chip or perform contactless testing on the at least one integrated circuit chip.

16 . The plastic card processing system of claim 12 , further comprising a reject hopper.

17 . The plastic card processing system of claim 13 , wherein the chip testing device and the biometric sensor testing device are located between the card input and the card output.

18 . The plastic card processing system of claim 13 , wherein the chip testing device and the biometric sensor testing device are located downstream from both the card input and the card output.

19 . The plastic card processing system of claim 12 , further comprising one or more of the following:

a magnetic stripe read/write station having a magnetic stripe read/write device;

a print station having a print head;

an embossing station having an embosser;

an indent station having an indenter;

a laser marking station with a laser;

a lamination station with a laminator;

a topcoat station with a topcoat applicator;

a security station with a security feature applicator.