IP Library Granted Patent US 11,726,103
Granted Patent B2
US 11,726,103 · App. 17/205,308 · Granted Aug 15, 2023

Mobile robotic processing cart

Inventors: Louis Guarracina (Newburyport, MA); Ulysses Gilchrist (Reading, MA)
Assignee: HIGHRES BIOSOLUTIONS, INC.
G01N35/0099B25J5/007B25J9/1676B25J9/1679B25J15/04B25J19/06G05D1/0212G01N2035/0489G01N2035/0491G05D2201/0216
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Quick Facts
Patent No.
US 11,726,103
App. No.
17/205,308
Granted
Aug 15, 2023
Kind
B2
Abstract

A rolling cart configured at least for manual rolling across a facility floor to different locations of process stations with the rolling cart comprising a cart frame configured to traverse the cart, displacing the cart as a unit on and across the facility floor on which is disposed at least one of the process stations for processing laboratory samples and/or sample holders and a processing section with a number of different processing modules connected to and carried by the cart frame, each of the different processing modules having a different predetermined laboratory processing function with a different predetermined function characteristic corresponding to the processing module, each different processing module and corresponding predetermined function being automatically selectable in a predetermined sequence to effect automatically with the corresponding predetermined function, a predetermined series of preprocess or process conditions or steps of one or more of the laboratory samples and sample holders.

Claims (76)

1. A rolling cart configured at least for manual rolling across a facility floor to different locations of process stations, the rolling cart comprising:

a cart frame configured to traverse the facility floor, displacing the cart as a unit, on and across the facility floor, wherein at least one of the process stations for processing laboratory samples and/or sample holders is disposed on the facility floor;

a processing section with a number of different processing modules connected to and carried by the cart frame, each of the different processing modules having a different predetermined laboratory processing function with a different predetermined function characteristic corresponding to the processing module, each different processing module and corresponding predetermined function being automatically selectable in a predetermined sequence, the different processing modules are each configured to effect automatically with the corresponding predetermined function, a predetermined series of preprocess or process conditions or steps of one or more of the laboratory samples and sample holders with respect to a preprocess or process at the at least one process station, and in another predetermined sequence to effect automatically with the corresponding predetermined function another predetermined series of preprocess or process conditions of the one or more of the laboratory samples and sample holders with respect to another preprocess or process at another of the at least one process station at a different location on the facility floor from a location of the at least one process station; and

a controller communicably connected to each different processing module, the controller is configured to:

automatically select at least one processing module, from the different processing modules, and

to select the corresponding predetermined function of the selected at least one processing module in the predetermined sequence and the other predetermined sequence, the corresponding predetermined function of the selected at least one processing module is based on a respective identification of the cart being at each of the location of the at least one process station and at the different location of the other at least one process station.

2. The rolling cart of claim 1 , wherein at least one processing module is a robot arm that is mounted to the cart frame and has robot arm end with:

at least one independent degree of freedom with respect to the cart frame; and

an automatically selectable configuration, automatically selecting one end effector from different selectable robot arm process end effectors so as to change a robot arm predetermined processing function, the robot arm predetermined processing function is effected with the at least one independent degree of freedom of the robot arm end and is changed from a first robot arm predetermined processing function to a second robot arm predetermined processing function, where the first robot arm predetermined processing function is defined by a corresponding function characteristic of a first of the different selectable robot arm process end effectors, and the second robot arm predetermined processing function is defined by a corresponding function characteristic of a second of the different selectable robot arm process end effectors.

3. The rolling cart of claim 2 , wherein:

the different selectable robot arm process end effectors includes an anthropomorphic grip end effector, and the robot arm is configured to, with the anthropomorphic grip effector, effect the preprocess condition based on the process of the at least one process station; and

wherein the robot arm picks up, with the anthropomorphic grip effector, a manual tool related to the process of the at least one process station at the location.

4. The rolling cart of claim 3 , wherein:

the rolling cart is configured to transport the manual tool to the at least one process station so as to automatically effect a process station operation; and

wherein the robot arm one or more of places the manual tool at the at least one process station and engages the manual tool to the at least one process station.

5. The rolling cart of claim 2 , wherein the number of different selectable robot arm process end effectors are configured so as to be interchangeably coupled to the robot arm end.

6. The rolling cart of claim 5 , wherein the rolling cart, via robot arm function, and the human effect a collaborative function to a common portion of the at least one process station.

7. The rolling cart of claim 5 , wherein the rolling cart, via robot arm function, and the human effect a common function to the common portion of the at least one process station.

8. The rolling cart of claim 2 , wherein the corresponding function characteristic, of at least one of the first and the second of the different selectable robot arm process end effectors, is the at least one of the first and the second of the different selectable robot arm process end effectors configured as being at least one of:

an anthropomorphic grip type configuration,

a sample tray,

rack and plate grip type configuration, and

a tube grip type configuration.

9. The rolling cart of claim 2 , wherein:

the correspond function characteristic of at least one of the first and the second of the different selectable robot arm process end effectors is an anthropomorphic grip configuration, and

the number of different selectable robot arm process end effectors includes another at least one robot arm process end effector with a corresponding predetermined function characteristic that is a sample tray, rack and plate grip configuration, and

the number of different selectable robot arm process end effectors includes a further robot arm end effector with a corresponding predetermined function characteristic that is a tube grip configuration.

10. The rolling cart of claim 2 , wherein each of the different selectable robot arm process end effectors is:

held on a storage shelf of the cart frame, and

coupled and decoupled automatically to the robot arm end on selection with the controller effecting the change to the robot arm predetermined processing function.

11. The rolling cart of claim 1 , further comprising a graphical user interface communicably coupled to the controller.

12. A rolling cart configured at least for manual rolling across a facility floor to different locations of process stations, the cart comprising:

a cart frame configured to traverse the facility floor, displacing the cart as a unit, on and across the facility floor, wherein at least one of the process stations for processing laboratory samples and/or sample holders is disposed on the facility floor;

a robot arm mounted to the cart frame and having a robot arm end with at least one independent degree of freedom with respect to the cart frame, the robot arm having an automatically selectable configuration with a number of different selectable robot arm process end effectors for the robot arm end, each of the number of different selectable robot arm process end effectors having a different predetermined function characteristic defining a different predetermined processing function, the different predetermined processing function corresponds to a respective one of the different selectable robot arm process end effector and is effected with the at least one degree of freedom by the robot arm end; and

a controller communicably connected to the robot arm, the controller is configured to:

automatically select the automatically selectable configuration of the robot arm, automatically selecting one of the different selectable robot arm process end effectors from the number of different selectable robot arm process end effectors, selection of the one of the different selectable robot arm process end effectors changes the robot arm predetermined processing function from a first robot arm predetermined processing function to a second robot arm predetermined processing function, where:

the first robot arm predetermined processing function is defined by a corresponding one of the predetermined function characteristic of a first of the different selectable robot arm process end effectors, and

the second robot arm predetermined processing function is defined by a corresponding one of the predetermined function characteristic of a second of the different selectable robot arm process end effectors;

wherein the controller is configured to identify the cart being at the at least one process station and having been moved from an initial location on the facility floor different from a location of the at least one process station on the facility floor, and based on the identification:

engage and effect a process station operation with the first robot arm predetermined processing function, the process station operation having a station process function characteristic, and

effect a different process station operation with the second robot arm predetermined processing function, the different process station operation having a different process function characteristic of disparate type from the station process function characteristic of the process station operation effected with the first robot arm predetermined processing function.

13. The rolling cart of claim 12 , wherein the number of different selectable robot arm process end effectors are configured so as to be interchangeably coupled to the robot arm end.

14. The rolling cart of claim 12 , wherein the predetermined function characteristic, of at least one of the number of different selectable robot arm process end effectors, includes the at least one of the number of different selectable robot arm process end effector that is configured as at least one of:

an anthropomorphic grip type configuration,

a sample tray,

rack and plate grip type configuration, and

a tube grip type configuration.

15. The rolling cart of claim 12 , wherein:

a correspond predetermined function characteristic of at least one of the number of different selectable robot arm process end effectors is an anthropomorphic grip configuration, and

the number of different selectable robot arm process end effectors includes another at least one robot arm process end effector with a corresponding predetermined function characteristic that is a sample tray, rack and plate grip configuration, and

the different selectable robot arm process end effectors includes a further robot arm process end effector with a corresponding predetermined function characteristic that is a tube grip configuration.

16. The rolling cart of claim 12 , wherein each of the number of different selectable robot arm process end effectors is:

held on a storage shelf of the cart frame, and

coupled and decoupled automatically to the robot arm end on selection with the controller effecting a change to the robot arm predetermined processing function.

17. The rolling cart of claim 12 , further comprising a graphical user interface communicably coupled to the controller.

18. A rolling cart configured at least for manual rolling across a facility floor to different locations of process stations, the cart comprising:

a cart frame configured to traverse the facility floor, displacing the cart as a unit, on and across the facility floor, wherein at least one of the process stations for processing laboratory samples and/or sample holders is disposed on the facility floor;

a robot arm mounted to the cart frame and having a robot arm end with at least one independent degree of freedom with respect to the cart frame, the robot arm having an automatically selectable configuration with a number of different selectable robot arm process end effectors for the robot arm end, each of the number of different selectable robot arm process end effectors having a different predetermined function characteristic defining a different predetermined processing function, the different predetermined processing function corresponds to a respective one of the different selectable robot arm process end effector and is effected with the at least one degree of freedom by the robot arm end; and

a controller communicably connected to the robot arm, the controller is configured to automatically select the automatically selectable configuration of the robot arm, the selection of the configuration of the robot arm automatically selects one of the different selectable robot arm process end effectors from the number of different selectable robot arm process end effectors, the selection of the one of the different selectable robot arm process end effectors automatically changes a robot arm predetermined processing function from an initial predetermined processing function to a corresponding predetermined processing function, defined by the predetermined function characteristic of the selected robot arm process end effector, where the predetermined processing function is effected with the at least one degree of freedom by the robot arm end and the corresponding predetermined processing function is different from the initial predetermined processing function;

wherein the controller is configured to:

receive a command identifying each progressive destination location for the cart being moved on the facility floor, each destination location corresponding to a different respective destination process station of the at least one process station, and

effect the automatic change of the robot arm predetermined processing function, the automatic change of the robot arm predetermined processing function effects an automatic change in the automatically selectable configuration of the robot arm from the initial predetermined processing function to the corresponding predetermined processing function from the different predetermined corresponding processing functions, the automatic change in the automatically selectable configuration of the robot arm is based on a station process function characteristic of each different destination process station of the at least one process station from a number of different station processing function characteristics of the at least one process station.

19. The rolling cart of claim 18 , wherein the number of different selectable robot arm process end effectors are configured so as to be interchangeably coupled to the robot arm end.

20. The rolling cart of claim 18 , wherein the predetermined function characteristic, of at least one of the number of different selectable robot arm process end effectors, includes the at least one of the number of different selectable robot arm process end effector that is configured as at least one of:

an anthropomorphic grip type configuration,

a sample tray,

rack and plate grip type configuration, and

a tube grip type configuration.

21. The rolling cart of claim 18 , wherein:

a correspond predetermined function characteristic of at least one of the number of different selectable robot arm process end effectors is an anthropomorphic grip configuration, and

the number of different selectable robot arm process end effectors includes another at least one robot arm process end effector with a corresponding predetermined function characteristic that is a sample tray, rack and plate grip configuration, and

the different selectable robot arm process end effectors includes a further robot arm process end effector with a corresponding predetermined function characteristic that is a tube grip configuration.

22. The rolling cart of claim 18 , wherein each of the number of different selectable robot arm process end effectors is:

held on a storage shelf of the cart frame, and

coupled and decoupled automatically to the robot arm end on selection with the controller effecting a change to the robot arm predetermined processing function.

23. The rolling cart of claim 18 , further comprising a graphical user interface communicably coupled to the controller.

Assignments (2)
SECURITY INTEREST Recorded Jan 4, 2022
From: HIGHRES BIOSOLUTIONS
To: SANTANDER BANK, N.A.
Reel/Frame 058543/0064 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2021
From: GILCHRIST, ULYSSES
To: HIGHRES BIOSOLUTIONS, INC
Reel/Frame 055638/0303 →
Continuity (3)
Continuation 16265258 · Feb 1, 2019
Provisional Application 62625796 · Feb 2, 2018
Related Publication 20210208171A1 · Jul 8, 2021
Cited By (4)
US 1,077,007 US 1,077,008 US 1,077,009 US 1,077,010