IP Library Granted Patent US 11,759,202
Granted Patent B2
US 11,759,202 · App. 17/208,390 · Granted Sep 19, 2023

Staple cartridge comprising an implantable layer

Inventors: Nicholas M. Morgan (Cincinnati, OH); Joshua P. Morgan (Loveland, OH); Frederick E. Shelton, IV (Hillsboro, OH)
Assignee: Cilag GmbH International
A61B17/0686A61B17/072A61B17/07292A61B2017/07257A61B2017/07271
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,759,202
App. No.
17/208,390
Granted
Sep 19, 2023
Kind
B2
Abstract

A staple cartridge comprising an implantable adjunct is disclosed.

Claims (92)

1. A staple cartridge for use with a stapling instrument comprising an anvil, wherein said staple cartridge comprises:

a cartridge body, comprising:

a proximal cartridge end;

a distal cartridge end;

a deck extending between said proximal cartridge end and said distal cartridge end, wherein said deck faces the anvil of the stapling instrument when the stapling instrument is in a clamped configuration;

a longitudinal slot defined in said deck extending from said proximal cartridge end toward said distal cartridge end, wherein said longitudinal slot separates a first lateral side of said deck from a second lateral side of said deck, and wherein said first lateral side of said deck is connected to said second lateral side of said deck at said distal cartridge end;

staple cavities defined in said deck, wherein said staple cavities are arranged in longitudinal rows;

recesses defined in said deck, wherein each said recess surrounds a said staple cavity;

dimples defined in said deck, wherein each said dimple surrounds a said staple cavity, wherein each said dimple extends upwardly toward the anvil from a bottom surface of each said recess;

a first longitudinal mounting slot defined in said first lateral side of said deck, wherein said first longitudinal mounting slot comprises a first distal opening at said distal cartridge end; and

a second longitudinal mounting slot defined in said second lateral side of said deck, wherein said second longitudinal mounting slot comprises a second distal opening at said distal cartridge end;

staples removably stored in said staple cavities; and

an implantable layer releasably attached to said cartridge body, comprising:

a layer body;

a proximal layer end positioned adjacent said proximal cartridge end;

a distal layer end positioned adjacent said distal cartridge end;

swells extending from said layer body, wherein each said swell extends into and is closely received within a said recess;

a first mounting rib releasably engaged with said first longitudinal mounting slot; and

a second mounting rib releasably engaged with said second longitudinal mounting slot.

2. The staple cartridge of claim 1 , wherein said cartridge body further comprises a distal wall extending from said distal cartridge end, wherein said distal wall is distal to said distal layer end, and wherein said distal wall is configured to inhibit said implantable layer from sliding distally.

3. The staple cartridge of claim 1 , wherein said cartridge body further comprises a first distal bump extending from said first lateral side of said deck at said distal cartridge end and a second distal bump extending from said second lateral side of said deck at said distal cartridge end, wherein said first distal bump and said second distal bump are distal to said distal layer end, and wherein said first distal bump and said second distal bump are configured to inhibit said implantable layer from sliding distally.

4. The staple cartridge of claim 1 , wherein less than all of said staple cavities are surrounded by a said dimple.

5. The staple cartridge of claim 4 , further comprising staple drivers configured to eject said staples from said staple cavities during a staple firing stroke, wherein said staple drivers comprises first staple drivers and second staple drivers, wherein said staple cavities surrounded by a said dimple comprise first staple cavities, wherein said staple cavities not surrounded by a said dimple comprise second staple cavities, wherein said first staple drivers are positioned in said staple cartridge to eject said staples out of said first staple cavities to a staple forming height during said staple firing stroke, and wherein said second staple drivers are positioned to eject said staples out of said second staple cavities to said staple forming height during said staple firing stroke.

6. The staple cartridge of claim 1 , wherein said cartridge body further comprises a proximal wall extending from said proximal cartridge end, wherein said proximal wall is proximal to said proximal layer end, and wherein said proximal wall is configured to inhibit said implantable layer from sliding proximally.

7. The staple cartridge of claim 1 , wherein said dimples do not comprise vertical walls.

8. A staple cartridge for use with a stapling instrument comprising an anvil, wherein said staple cartridge comprises:

a cartridge body, comprising:

a proximal cartridge end;

a distal cartridge end;

a deck extending between said proximal cartridge end and said distal cartridge end, wherein said deck faces the anvil of the stapling instrument when the stapling instrument is in a clamped configuration;

a longitudinal slot defined in said deck extending from said proximal cartridge end toward said distal cartridge end, wherein said longitudinal slot separates a first lateral side of said deck from a second lateral side of said deck;

staple cavities defined in said deck, wherein said staple cavities comprise a longitudinal row of staple cavities;

a longitudinal channel defined in said deck, wherein said longitudinal channel is aligned with said longitudinal row of staple cavities, and wherein an opening of each said staple cavity in said longitudinal row of staple cavities is flush with a bottom surface of said longitudinal channel;

a first longitudinal mounting slot defined in said first lateral side of said deck, wherein said first longitudinal mounting slot comprises a first distal opening at said distal cartridge end; and

a second longitudinal mounting slot defined in said second lateral side of said deck, wherein said second longitudinal mounting slot comprises a second distal opening at said distal cartridge end;

staples removably stored in said staple cavities; and

an implantable layer releasably attached to said cartridge body, comprising:

a layer body;

a proximal layer end positioned adjacent said proximal cartridge end;

a distal layer end positioned adjacent said distal cartridge end;

a fold releasably secured in said longitudinal channel;

a first mounting rib releasably engaged with said first longitudinal mounting slot, wherein said first mounting rib is configured to exit said first longitudinal mounting slot in a longitudinal direction through said first distal opening; and

a second mounting rib releasably engaged with said second longitudinal mounting slot, wherein said second mounting rib is configured to exit said second longitudinal mounting slot in said longitudinal direction through said second distal opening.

9. The staple cartridge of claim 8 , wherein said cartridge body further comprises a distal wall extending from said distal cartridge end, wherein said distal wall is distal to said distal layer end, and wherein said distal wall is configured to inhibit said implantable layer from sliding distally.

10. The staple cartridge of claim 8 , wherein said cartridge body further comprises a first distal bump extending from said first lateral side of said deck at said distal cartridge end and a second distal bump extending from said second lateral side of said deck at said distal cartridge end, wherein said first distal bump and said second distal bump are distal to said distal layer end, and wherein said first distal bump and said second distal bump are configured to inhibit said implantable layer from sliding distally.

11. The staple cartridge of claim 8 , wherein less than all of said staple cavities are defined in said longitudinal channel.

12. The staple cartridge of claim 11 , further comprising staple drivers configured to eject said staples from said staple cavities during a staple firing stroke, wherein said staple drivers comprises first staple drivers and second staple drivers, wherein said staple cavities defined in said longitudinal channel comprise first staple cavities, wherein said staple cavities not defined in said longitudinal channel comprise second staple cavities, wherein said first staple drivers are positioned in said staple cartridge to eject said staples out of said first staple cavities to a staple forming height during said staple firing stroke, and wherein said second staple drivers are positioned to eject said staples out of said second staple cavities to said staple forming height during said staple firing stroke.

13. The staple cartridge of claim 8 , wherein said cartridge body further comprises a proximal wall extending from said proximal cartridge end, wherein said proximal wall is proximal to said proximal layer end, and wherein said proximal wall is configured to inhibit said implantable layer from sliding proximally.

14. A staple cartridge for use with a stapling instrument comprising an anvil, wherein said staple cartridge comprises:

a cartridge body, comprising:

a proximal cartridge end;

a distal cartridge end;

a deck extending between said proximal cartridge end and said distal cartridge end, wherein said deck faces the anvil of the stapling instrument when the stapling instrument is in a clamped configuration;

a longitudinal slot defined in said deck extending from said proximal cartridge end toward said distal cartridge end, wherein said longitudinal slot separates a first lateral side of said deck from a second lateral side of said deck, and wherein said first lateral side of said deck is connected to said second lateral side of said deck at said distal cartridge end;

staple cavities defined in said deck, wherein said staple cavities are arranged in longitudinal rows;

a first longitudinal mounting slot defined in said first lateral side of said deck, wherein said first longitudinal mounting slot comprises a first inner sidewall adjacent said longitudinal slot and a first outer sidewall opposing said first inner sidewall, wherein said first outer sidewall is positioned further away from said longitudinal slot than said first inner sidewall, wherein said first longitudinal mounting slot comprises a first distal opening at said distal cartridge end, and wherein said first distal opening is positioned intermediate said first inner sidewall and said first outer sidewall; and

a second longitudinal mounting slot defined in said second lateral side of said deck, wherein said second longitudinal mounting slot comprises a second inner sidewall adjacent said longitudinal slot and a second outer sidewall opposing said second inner sidewall, wherein said second outer sidewall is positioned further away from said longitudinal slot than said second inner sidewall, wherein said second longitudinal mounting slot comprises a second distal opening at said distal cartridge end, and wherein said second distal opening is positioned intermediate said second inner sidewall and said second outer sidewall;

staples removably stored in said staple cavities; and

an implantable adjunct releasably attached to said cartridge body, comprising:

an adjunct body;

a proximal adjunct end positioned adjacent said proximal cartridge end;

a distal adjunct end positioned adjacent said distal cartridge end;

a first mounting rib releasably engaged with said first longitudinal mounting slot, wherein said first mounting rib is configured to exit said first longitudinal mounting slot through said first distal opening; and

a second mounting rib releasably engaged with said second longitudinal mounting slot, wherein said second mounting rib is configured to exit said second longitudinal mounting slot through said second distal opening.

15. The staple cartridge of claim 14 , wherein said cartridge body further comprises a distal wall extending from said distal cartridge end, wherein said distal wall is distal to said distal adjunct end, and wherein said distal wall is configured to inhibit said implantable adjunct from sliding distally.

16. The staple cartridge of claim 14 , wherein said cartridge body further comprises a first distal bump extending from said first lateral side of said deck at said distal cartridge end and a second distal bump extending from said second lateral side of said deck at said distal cartridge end, wherein said first distal bump and said second distal bump are distal to said distal adjunct end, and wherein said first distal bump and said second distal bump are configured to inhibit said implantable adjunct from sliding distally.

17. The staple cartridge of claim 14 , wherein said cartridge body further comprises a proximal wall extending from said proximal cartridge end, wherein said proximal wall is proximal to said proximal adjunct end, and wherein said proximal wall is configured to inhibit said implantable adjunct from sliding proximally.

18. The staple cartridge of claim 14 , wherein said cartridge body further comprises recesses defined in said deck, wherein each said recess surrounds a said staple cavity.

19. The staple cartridge of Claim 18 , wherein said cartridge body further comprises dimples defined in said deck, wherein each said dimple surrounds a said staple cavity, wherein each said dimple extends upwardly toward the anvil from a bottom surface of each said recess.

20. The staple cartridge of claim 14 , wherein said cartridge body further comprises a longitudinal channel defined in said deck, wherein said longitudinal channel is aligned with said longitudinal rows of staple cavities, and wherein an opening of each said staple cavity in said longitudinal rows of staple cavities is flush with a bottom surface of said longitudinal channel.

21. A staple cartridge for use with a stapling instrument comprising an anvil, wherein said staple cartridge comprises:

a cartridge body, comprising:

a proximal cartridge end;

a distal cartridge end;

a deck extending between said proximal cartridge end and said distal cartridge end, wherein said deck faces the anvil of the stapling instrument when the stapling instrument is in a clamped configuration;

a longitudinal slot defined in said deck extending from said proximal cartridge end toward said distal cartridge end, wherein said longitudinal slot separates a first lateral side of said deck from a second lateral side of said deck, and wherein said first lateral side of said deck is connected to said second lateral side of said deck at said distal cartridge end;

staple cavities defined in said deck, wherein said staple cavities are arranged in longitudinal rows;

a first longitudinal mounting slot defined in said first lateral side of said deck, wherein said first longitudinal mounting slot comprises a first distal opening at a distal-most end of said first longitudinal mounting slot; and

a second longitudinal mounting slot defined in said second lateral side of said deck, wherein said second longitudinal mounting slot comprises a second distal opening at a distal-most end of said second longitudinal mounting slot;

staples removably stored in said staple cavities; and

an implantable adjunct releasably attached to said cartridge body, comprising:

an adjunct body;

a proximal adjunct end positioned adjacent said proximal cartridge end;

a distal adjunct end positioned adjacent said distal cartridge end;

a first mounting rib releasably engaged with said first longitudinal mounting slot, wherein said first mounting rib is configured to exit said first longitudinal mounting slot through said first distal opening; and

a second mounting rib releasably engaged with said second longitudinal mounting slot, wherein said second mounting rib is configured to exit said second longitudinal mounting slot through said second distal opening.

22. The staple cartridge of claim 21 , wherein said cartridge body further comprises a distal wall extending from said distal cartridge end, wherein said distal wall is distal to said distal adjunct end, and wherein said distal wall is configured to inhibit said implantable adjunct from sliding distally.

23. The staple cartridge of claim 21 , wherein said cartridge body further comprises a first distal bump extending from said first lateral side of said deck at said distal cartridge end and a second distal bump extending from said second lateral side of said deck at said distal cartridge end, wherein said first distal bump and said second distal bump are distal to said distal adjunct end, and wherein said first distal bump and said second distal bump are configured to inhibit said implantable adjunct from sliding distally.

24. The staple cartridge of claim 21 , wherein said cartridge body further comprises a proximal wall extending from said proximal cartridge end, wherein said proximal wall is proximal to said proximal adjunct end, and wherein said proximal wall is configured to inhibit said implantable adjunct from sliding proximally.

25. The staple cartridge of claim 21 , wherein said cartridge body further comprises recesses defined in said deck, wherein each said recess surrounds a said staple cavity.

26. The staple cartridge of Claim 25 , wherein said cartridge body further comprises dimples defined in said deck, wherein each said dimple surrounds a said staple cavity, wherein each said dimple extends upwardly toward the anvil from a bottom surface of each said recess.

27. The staple cartridge of claim 21 , wherein said cartridge body further comprises a longitudinal channel defined in said deck, wherein said longitudinal channel is aligned with said longitudinal rows of staple cavities, and wherein an opening of each said staple cavity in said longitudinal rows of staple cavities is flush with a bottom surface of said longitudinal channel.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056983/0569 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 21, 2021
From: MORGAN, NICHOLAS M.; BAKOS, GREGORY J.; MORGAN, JOSHUA P.; SHELTON, FREDERICK E., IV
To: ETHICON LLC
Reel/Frame 055989/0675 →
Continuity (1)
Related Publication 20220296233A1 · Sep 22, 2022
Cited By (22)
US 12,213,666 US 12,213,671 US 12,245,901 US 12,251,107 US 12,262,888 US 12,274,445 US 12,303,130 US 12,324,581 US 12,324,589 US 12,349,905 US 12,359,696 US 12,383,268 US 12,402,883 US 12,440,208 US 12,446,877 US 12,453,557 US 12,508,024 US 12,527,571 US 12,527,574 US 12,642,528 US 12,648,774 US 12,690,866