IP Library Granted Patent US 12,187,466
Granted Patent B2
US 12,187,466 · App. 17/211,547 · Granted Jan 7, 2025

Material transfer interfaces for space vehicles, and associated systems and methods

Inventors: James Bultitude (San Francisco, CA); Phil Putman (Sandusky, OH); Larry Knauer (Toledo, OH); Wanda Sigur (Seabrook, TX); Sebastian Poler (San Francisco, CA); Garrett Ailts (Riverdale, UT); Avery Louie (Somerville, MA); Daniel Faber (San Francisco, CA); Alexander Deuitch (Westminster, CO)
Assignee: Orbit Fab, Inc.
B64G1/646B64G1/641
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Quick Facts
Patent No.
US 12,187,466
App. No.
17/211,547
Granted
Jan 7, 2025
Kind
B2
Abstract

Material transfer interfaces for space vehicles, and associated systems and methods, are disclosed. A representative system includes a coupling mechanism including a support structure, a latch-arm base movably connected to the support structure, and a latch arm pivotably connected to the latch-arm base. Another representative system includes a service valve portion, a coupling portion configured to receive the service valve portion, and a coupling mechanism for coupling the service valve portion to the coupling portion. The coupling mechanism can include latch arms positioned to pivot between a position in which the latch arms are pivoted outwardly and a position in which the latch arms are pivoted inwardly to capture the service valve portion. The latch arm can be carried by a latch-arm base that translates relative to a support structure of the coupling portion. Material transfer interfaces can include self-aligning ports having faces that engage each other with cup-and-cone structures.

Claims (66)

1. A system for transferring material between two spacecraft, the system comprising:

a service valve portion including one or more first ports for transferring material; and

a coupling portion positioned to receive the service valve portion, wherein the coupling portion comprises:

a support structure;

one or more second ports positioned to engage the one or more first ports for transferring material therebetween;

a latch-arm base, wherein the latch-arm base is movable relative to the support structure;

a first actuator positioned to move the latch-arm base relative to the support structure;

a latch arm carried by the latch-arm base, the latch arm being movable relative to the latch-arm base; and

a second actuator positioned to rotate the latch arm relative to the latch-arm base.

2. The system of claim 1 , wherein the coupling portion further comprises one or more sensors, wherein each sensor of the one or more sensors is configured to output a signal.

3. The system of claim 2 , wherein the one or more sensors comprises any one or more of:

a proximity sensor, wherein the signal indicates proximity between the service valve portion and the coupling portion;

a contact sensor, wherein the signal indicates contact between the service valve portion and the coupling portion;

an optical sensor, wherein the signal indicates proximity or contact between the service valve portion and the coupling portion; or

an aliveness sensor, wherein the signal indicates a power state of at least one of the spacecraft.

4. The system of claim 2 , further comprising a controller programmed with instructions that, when executed:

receive at least one of the signals from the one or more sensors; and

in response to the at least one signal, operate the first actuator to translate the latch-arm base and the latch arm to a position in which the latch arm presses the service valve portion against the coupling portion.

5. The system of claim 4 , wherein the controller is further programmed with instructions that, when executed:

operate the second actuator to rotate the latch arm from a first position to a second position in which the latch arm captures the service valve portion.

6. The system of claim 1 , wherein the latch-arm base is connected to the support structure via one or more flexible elements.

7. The system of claim 1 , wherein the latch arm is movable relative to the latch-arm base between a first position and a second position, the system further comprising a spring positioned to bias the latch arm toward the first position.

8. The system of claim 1 , wherein the first actuator comprises a wax motor.

9. The system of claim 1 , wherein the latch-arm base is movable relative to the support structure between a first position and a second position, the system further comprising a spring positioned between the latch-arm base and the support structure to bias the latch-arm base toward the first position.

10. The system of claim 1 , wherein each of the service valve portion and the coupling portion include at least one of (a) a data connector for transferring data between the spacecraft, or (b) a power connector for transferring power between the spacecraft.

11. A system for transferring material between two spacecraft, the system comprising:

a service valve portion including one or more first ports for transferring material; and

a coupling portion positioned to receive the service valve portion, wherein the coupling portion comprises:

a support structure;

one or more second ports positioned to engage the one or more first ports for transferring material therebetween;

a latch-arm base, wherein the latch-arm base is connected to the support structure via one or more flexible elements, and wherein the latch-arm base is movable relative to the support structure;

a first actuator positioned to move the latch-arm base relative to the support structure; and

a latch arm carried by the latch-arm base, the latch arm being movable relative to the latch-arm base.

12. The system of claim 11 , further comprising a controller programmed with instructions that, when executed:

receive at least one signal from at least one sensor; and

in response to the at least one signal, operate the first actuator to translate the latch-arm base to a position in which the latch arm presses the service valve portion against the coupling portion.

13. The system of claim 12 , further comprising a second actuator positioned to rotate the latch arm relative to the latch-arm base, wherein the controller is further programmed with instructions that, when executed:

operate the second actuator to rotate the latch arm from a first position to a second position in which the latch arm captures the service valve portion.

14. A system for transferring material between two spacecraft, the system comprising:

a service valve portion including one or more first ports for transferring material; and

a coupling portion positioned to receive the service valve portion, wherein the coupling portion comprises:

a support structure;

one or more second ports positioned to engage the one or more first ports for transferring material therebetween;

a latch-arm base, wherein the latch-arm base is movable relative to the support structure;

a first actuator positioned to move the latch-arm base relative to the support structure;

a latch arm carried by the latch-arm base, wherein the latch arm is movable relative to the latch-arm base between a first position and a second position; and

a spring positioned to bias the latch arm toward the first position.

15. The system of claim 14 , further comprising a controller programmed with instructions that, when executed:

receive at least one signal from at least one sensor; and

in response to the at least one signal, operate the first actuator to translate the latch-arm base to a position in which the latch arm presses the service valve portion against the coupling portion.

16. The system of claim 14 , further comprising a second actuator positioned to rotate the latch arm relative to the latch-arm base, and a controller programmed with instructions that, when executed:

operate the second actuator to rotate the latch arm from the first position to a second position in which the latch arm captures the service valve portion.

17. A system for transferring material between two spacecraft, the system comprising:

a service valve portion including one or more first ports for transferring material; and

a coupling portion positioned to receive the service valve portion, wherein the coupling portion comprises:

a support structure;

one or more second ports positioned to engage the one or more first ports for transferring material therebetween;

a latch-arm base, wherein the latch-arm base is translatable relative to the support structure;

a first actuator positioned to translate the latch-arm base relative to the support structure; and

a latch arm carried by, and pivotably connected to, the latch-arm base, wherein the latch arm is pivotable between a first pivot position in which the latch arm is pivoted outwardly, and a second pivot position in which the latch arm is pivoted inwardly to capture the service valve portion;

wherein the latch-arm base is translatable relative to the support structure between a first position in which the latch arm allows the service valve portion to move relative to the coupling portion, and a second position in which the latch arm presses the service valve portion against the coupling portion.

18. The system of claim 17 , further comprising a controller programmed with instructions that, when executed:

receive at least one signal from one or more sensors; and

in response to the at least one signal, operate the first actuator to translate the latch-arm base from the first position to the second position.

19. The system of claim 17 , further comprising a second actuator positioned to pivot the latch arm relative to the latch-arm base, and a controller programmed with instructions that, when executed:

operate the second actuator to pivot the latch arm from the first pivot position to the second pivot position.

Assignments (4)
SECURITY INTEREST Recorded Sep 15, 2025
From: ORBIT FAB, INC.
To: STRIDE CAPITAL GROUP
Reel/Frame 072251/0726 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2022
From: PUTMAN, PHIL; KNAUER, LARRY
To: ORBIT FAB, INC.
Reel/Frame 061782/0661 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2022
From: BULTITUDE, JAMES; SIGUR, WANDA; POLER, SEBASTIAN; AILTS, GARRETT; LOUIE, AVERY; FABER, DANIEL
To: ORBIT FAB, INC.
Reel/Frame 061172/0368 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2021
From: DEUITCH, ALEXANDER
To: ORBIT FAB, INC.
Reel/Frame 055706/0513 →
Continuity (2)
Provisional Application 62994668 · Mar 25, 2020
Related Publication 20210300602A1 · Sep 30, 2021
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