IP Library Granted Patent US 11,485,518
Granted Patent B2
US 11,485,518 · App. 17/223,538 · Granted Nov 1, 2022

Flying vehicle systems and methods

Inventors: Jay Ratajczak (Maineville, OH); Wei Wei (Mason, OH); Haonan Zhang (Mason, OH); Thaddeus Bort (Loveland, OH)
Assignee: Workhorse Group Inc.
B64F1/364B60L5/36B60L50/66B60L53/14B60L53/80B64C1/061B64C1/30B64C25/001B64C39/024B64D1/10B64D1/12B64D1/22B64D27/24B64D31/00B64D41/00B64F1/32B66D1/48G05D1/0094G05D1/101G05D1/106G08G5/0069B60L2200/10B64C2201/027B64C2201/042B64C2201/108B64C2201/128B64C2201/141B64C2201/165B64C2201/18B64C2201/201B64C2201/208B64D2045/0085
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Quick Facts
Patent No.
US 11,485,518
App. No.
17/223,538
Granted
Nov 1, 2022
Kind
B2
Abstract

An unmanned aerial vehicle according to certain embodiments generally includes a chassis, a power supply mounted to the chassis, a control system operable to receive power from the power supply, at least one rotor operable to generate lift under control of the control system, and a winch mounted to the chassis. The winch includes a reel and a motor. The reel has a line wound thereon, the line having a free end. The reel includes a circumferential channel in which a wound portion of the line is wound onto the reel. The circumferential channel includes an inner portion, an outer portion, and a passage connecting the inner portion and the outer portion. The motor is operable to rotate the reel under control of the control system to thereby cause the line to wind onto and off of the reel, thereby causing the free end of the line to raise and lower.

Claims (41)

1. An unmanned aerial vehicle, comprising:

a chassis;

a power supply mounted to the chassis;

a control system operable to receive power from the power supply;

at least one rotor operable to generate lift under control of the control system; and

a winch mounted to the chassis, the winch comprising:

a reel having a line wound thereon, the line having a free end, wherein the reel comprises a circumferential channel in which a wound portion of the line is wound onto the reel, wherein the circumferential channel comprises an inner portion, an outer portion, and a passage connecting the inner portion and the outer portion; and

a motor operable to rotate the reel under control of the control system to thereby cause the line to wind onto and off of the reel, thereby causing the free end of the line to raise and lower;

wherein the passage has a passage width;

wherein the inner portion has an inner portion width; and

wherein the passage width is less than the inner portion width.

2. The unmanned aerial vehicle of claim 1 , wherein the outer portion tapers inward from an outer portion maximum width to an outer portion minimum width, and wherein the outer portion minimum width is defined between the outer portion maximum width and the passage.

3. The unmanned aerial vehicle of claim 1 , wherein the reel comprises a circumferential ridge that at least partially defines the passage.

4. The unmanned aerial vehicle of claim 3 , wherein the reel further comprises a circumferential groove facing an apex of the circumferential ridge, the circumferential groove further defining the passage.

5. The unmanned aerial vehicle of claim 4 , wherein the reel further comprises:

a first portion comprising the circumferential ridge; and

a second portion comprising the circumferential groove;

wherein the first portion and the second portion are coupled to one another.

6. The unmanned aerial vehicle of claim 1 , wherein the reel is rotatable about a vertical rotational axis.

7. The unmanned aerial vehicle of claim 1 , further comprising a gravity hook coupled to the free end of the line.

8. The unmanned aerial vehicle of claim 1 , wherein the passage surrounds the inner portion and is surrounded by the outer portion.

9. An unmanned aerial vehicle, comprising:

a chassis;

a power supply mounted to the chassis;

a control system operable to receive power from the power supply;

at least one rotor operable to generate lift under control of the control system; and

a winch mounted to the chassis, the winch comprising a reel having a line wound thereon, the line having a free end, wherein the reel comprises a circumferential channel in which a wound portion of the line is wound onto the reel;

wherein the reel is rotatable about a reel axis defining an axial direction;

wherein the circumferential channel comprises:

an annular inner portion having a first width in the axial direction; and

an annular passage surrounding the annular inner portion, the annular passage having a second width in the axial direction, wherein the second width is less than the first width.

10. The unmanned aerial vehicle of claim 9 , wherein the circumferential channel further comprises an annular outer portion surrounding the passage.

11. The unmanned aerial vehicle of claim 10 , wherein the annular outer portion has a third width in the axial direction; and

wherein the third width is greater than the second width.

12. The unmanned aerial vehicle of claim 9 , wherein the reel comprises an annular ridge that at least partially defines the annular passage.

13. The unmanned aerial vehicle of claim 12 , wherein the reel further comprises an annular groove facing an apex of the annular ridge, the annular groove further defining the annular passage.

14. The unmanned aerial vehicle of claim 9 , wherein the winch further comprises a motor operable to rotate the reel under control of the control system.

15. The unmanned aerial vehicle of claim 9 , wherein the reel further comprises:

a first portion rotatable about the reel axis and partially defining the circumferential channel; and

a first portion rotatable about the reel axis and further defining the circumferential channel;

wherein the first portion and the second portion are releasably coupled to one another.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2024
From: WORKHORSE GROUP INC.; HORSEFLY INC.
To: AERO VELOCITY INC.
Reel/Frame 067676/0001 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2024
From: HORSEPOWER MANAGEMENT LLC
To: WORKHORSE GROUP INC; WORKHORSE TECHNOLOGIES INC.; WORKHORSE MOTOR WORKS INC.; WORKHORSE PROPERTIES INC.; HORSEFLY INC.; STABLES & STALLS LLC; STABLES & STALLS REAL ESTATE I LLC; ROUTEHORSE LLC; ESG LOGISTICS CORP.
Reel/Frame 067659/0023 →
RELEASE OF SECURITY INTEREST Recorded Mar 19, 2024
From: HIGH TRAIL SPECIAL SITUATIONS LLC
To: WORKHORSE GROUP, INC.; WORKHORSE TECHNOLOGIES, INC.; WORKHORSE MOTOR WORKS, INC.; WORKHORSE PROPERTIES INC.; HORSEFLY INC.; ESG LOGISTICS CORP.; STABLES & STALLS LLC; ROUTEHORSE LLC; STABLES & STALLS REAL ESTATE I LLC
Reel/Frame 066832/0728 →
SECURITY INTEREST Recorded Mar 18, 2024
From: WORKHORSE GROUP, INC.; WORKHORSE TECHNOLOGIES, INC.; WORKHORSE MOTOR WORKS, INC.; WORKHORSE PROPERTIES INC.; HORSEFLY INC.; ESG LOGISTICS CORP.; STABLES & STALLS LLC; ROUTEHORSE LLC; STABLES & STALLS REAL ESTATE I LLC
To: HORSEPOWER MANAGEMENT LLC
Reel/Frame 066816/0076 →
SECURITY INTEREST Recorded Dec 27, 2023
From: WORKHORSE GROUP INC.
To: HIGH TRAIL SPECIAL SITUATIONS LLC
Reel/Frame 066130/0303 →
RELEASE OF SECURITY INTEREST Recorded Apr 7, 2022
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: WORKHORSE GROUP INC.
Reel/Frame 059530/0959 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2021
From: RATAJCZAK, JAY; WEI, WEI; ZHANG, HAONAN; BORT, THADDEUS
To: WORKHORSE GROUP INC.
Reel/Frame 057461/0625 →
Continuity (2)
Provisional Application 63005652 · Apr 6, 2020
Related Publication 20210309357A1 · Oct 7, 2021
Cited By (2)
US 12,269,623 US 12,585,039