IP Library Granted Patent US 12,385,038
Granted Patent B2
US 12,385,038 · App. 17/226,914 · Granted Aug 12, 2025

Systems and methods for identification of optimized protein production and kits therefor

Inventors: Jason M. McEwen (El Cerrito, CA); Troy A. Lionberger (Berkeley, CA); Eric K. Sackmann (Emeryville, CA); Volker L. S. Kurz (Emeryville, CA); Kellen C. Mobilia (Emeryville, CA)
Assignee: Bruker Cellular Analysis, Inc.
C12N15/1075B01L3/502761C12N15/1065B01L2200/0647
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Quick Facts
Patent No.
US 12,385,038
App. No.
17/226,914
Granted
Aug 12, 2025
Kind
B2
Abstract

Systems, methods, and kits therefor, enabling rapid protein evolution are described herein. A system useful in the methods described herein include a DNA synthesis component; a microfluidic system including a microfluidic device having a microfluidic channel and sequestration pens; and a computing component, which is configured to analyze assay results and, based upon the analysis, design improved DNA sequences for iterative protein evolution. The microfluidic system is configured to permit correlation of DNA sequence on a bead to its location within the microfluidic device, permit cell free protein expression of a DNA sequence captured to a bead, and to permit assay of the protein so produced.

Claims (46)

1. A process for evolving a protein, the process comprising:

disposing a first library of nucleic acid sequences within a microfluidic device, wherein the microfluidic device comprises: a housing comprising a base and a microfluidic structure disposed on a surface of the base, wherein the base and the microfluidic structure define a region for holding a first liquid medium and micro-objects suspended therein, and further wherein the microfluidic structure of the microfluidic device comprises a flow path for the first liquid medium and a plurality of chambers; wherein both the flow path and the plurality of chambers are fluidically interconnected with the region; and

further wherein each nucleic acid sequence of the first library comprises one or more variations from a nucleic acid sequence encoding a protein sequence of interest;

introducing a phenotypic reporter into the microfluidic device and disposing it in proximity to each nucleic acid sequence of the first library, wherein the phenotypic reporter comprises a solution phase reagent and/or a plurality of micro-objects, and is configured to provide a phenotypic readout from the protein sequence of interest;

introducing a reagent mixture into the microfluidic device and disposing it in proximity to each nucleic acid sequence of the first library, wherein the reagent mixture is configured to express a corresponding protein sequence from each nucleic acid sequence of the first library;

expressing the corresponding protein sequence from each nucleic acid sequence of the first library;

detecting the phenotypic readout from a region proximal to one or more nucleic acid sequences of the first library;

identifying individual nucleic acid sequences from the first library having a corresponding proximal region with a desired phenotypic readout; and

determining the nucleotide sequence of the identified nucleic acid sequences of the first library.

2. The process of claim 1 , further comprising:

correlating the individual nucleic acid sequences of the first library with the phenotypic readout detected in the corresponding proximal regions; and

designing a second library of nucleic acid sequences, wherein each nucleic acid sequence of the second library comprises one or more variations from the nucleic acid sequence encoding the protein sequence of interest, the one or more variations of each nucleic acid sequence of the second library selected in light of the correlation.

3. The process of claim 1 , wherein each nucleic acid sequence of the first library is linked to a corresponding bead of a first plurality of beads.

4. The process of claim 1 , wherein the process further comprises:

designing the nucleic acid sequences of the first library to vary from the nucleic acid sequence encoding the protein sequence of interest;

synthesizing the nucleic acid sequences of the first library; and

connecting each nucleic acid sequence of the first library to a corresponding bead of a first plurality of beads, thereby forming a first library of nucleic acid bearing beads.

5. The process of claim 3 , wherein each bead of the first plurality of beads further comprises a corresponding distinct barcode.

6. The process of claim 5 , wherein the process further comprises reading the barcode of each bead of the first plurality of beads after disposing the first library of nucleic acid sequences in the microfluidic device, thereby identifying a location of each bead and its corresponding nucleic acid sequence within the microfluidic device.

7. The process of claim 1 , wherein the process further comprises:

disposing a plurality of protein aggregation beads within the microfluidic device and disposing one or more protein aggregation beads of the plurality in proximity to each nucleic acid sequence of the first library,

wherein the protein aggregation beads of the plurality specifically bind to (i) an epitope of the protein sequence of interest or (ii) an epitope tag encoded by each nucleic acid sequence of the first library so as to be functionally comprised by the corresponding protein sequence expressed therefrom.

8. The process of claim 7 , further comprising capturing the corresponding protein expressed from each nucleic acid sequence of the first library to the one or more protein aggregation beads disposed in proximity thereto.

9. The process of claim 8 , wherein the process further comprises flowing a flushing medium through the microfluidic device after expressing the protein sequence, thereby displacing the reagent mixture, and wherein introducing the phenotypic reporter and disposing it in proximity to each nucleic acid of the first plurality is performed after flowing the flushing medium through the microfluidic device.

10. The process of claim 1 , wherein introducing the phenotypic reporter and disposing it in proximity to each nucleic acid of the first plurality is performed after disposing the reagent mixture in proximity to each nucleic acid sequence of the first library.

11. The process of claim 1 , wherein each chamber of the plurality comprises a sequestration pen.

12. The process of claim 11 , wherein the sequestration pen comprises:

an enclosure; and

a single opening to the flow path;

wherein the enclosure encloses an interior space structured to hold a biological micro-object suspended in a second liquid medium.

13. The process of claim 10 , wherein the microfluidic device further comprises a DEP configuration comprising:

a first electrode;

an electrode activation substrate; and

a second electrode,

wherein the first electrode is part of a first wall of the housing and the electrode activation substrate and the second electrode are part of a second wall of the housing, and wherein the electrode activation substrate comprises a photoconductive material, semiconductor integrated circuits, or phototransistors.

14. The process of claim 3 , wherein disposing the first library of nucleic acid sequences within the microfluidic device comprises introducing individual beads of the first plurality of beads into each of the plurality of chambers.

15. The process of claim 1 , wherein the protein sequence of interest comprises an enzyme or comprises a domain which binds to a cell surface marker.

16. The process of claim 1 , wherein

the phenotypic reporter comprises a solution phase reagent providing a detectable signal when contacted by the protein sequence of interest; or

the phenotypic reporter comprises micro-objects comprising binding sites for the original protein sequence of interest, reporter cells configured to report a function of the original protein sequence of interest, or micro-objects providing enzymatic substrates for an enzymatic activity of the protein sequence of interest.

17. The process of claim 2 , wherein correlating the individual nucleic acid sequences of the first library with the phenotypic readout detected in the corresponding proximal regions is performed by a first computer component configured to identify a function of the corresponding protein sequence expressed from the identified nucleic acid sequences that is more desirable than the function of the protein sequence of interest, wherein the first computer component employs a machine learning algorithm to perform the correlation.

18. The process of claim 17 , wherein designing the second library of nucleic acid sequences is performed by a second computer component, based on the correlation of the expressed protein function with the nucleic acid sequences of the first library of nucleic acid sequences.

19. The process of claim 1 , wherein the reagent mixture comprises a cell free protein expression reaction mixture.

20. The process of claim 2 , wherein each of the second library of nucleic acid sequences is linked to a corresponding bead to form a second library of nucleic acid bearing beads.

21. The process of claim 1 , wherein the first library of nucleic acid sequences comprises variations within a sub-region of the nucleic acid sequence encoding the protein sequence of interest, wherein the sub-region of the nucleic acid sequence encoding the protein sequence of interest encodes for a region of the protein producing a function of interest.

22. The process of claim 21 , wherein the sub-region encodes for an enzymatic active site or a binding site of the original protein sequence of interest.

Assignments (3)
MERGER AND CHANGE OF NAME Recorded Nov 30, 2023
From: PHENOMEX INC.; BIRD MERGERSUB CORPORATION
To: BRUKER CELLULAR ANALYSIS, INC.
Reel/Frame 065726/0624 →
CHANGE OF NAME Recorded Sep 20, 2023
From: BERKELEY LIGHTS, INC.
To: PHENOMEX INC.
Reel/Frame 064961/0794 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 26, 2021
From: MCEWEN, JASON M.; LIONBERGER, TROY A.; SACKMANN, ERIC K.; KURZ, VOLKER L.S.; MOBILIA, KELLEN C.
To: BERKELEY LIGHTS, INC.
Reel/Frame 056038/0473 →
Continuity (3)
Continuation PCTUS2019055953 · Oct 11, 2019
Provisional Application 62744578 · Oct 11, 2018
Related Publication 20210292751A1 · Sep 23, 2021
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