IP Library Granted Patent US 11,414,617
Granted Patent B2
US 11,414,617 · App. 17/227,097 · Granted Aug 16, 2022

Lubricants and methods to determine dewetting thickness thereof

Inventors: Bala Krishna Pathem (Fremont, CA); Nicholas Ryan Conley (Apex, NC); Bruno Jean Marchon (Palo Alto, CA)
Assignee: WESTERN DIGITAL TECHNOLOGIES, INC.
C10M107/38C08G65/007G11B5/4826G11B5/7257C10M2213/043C10N2020/04C10N2040/18C10N2050/08G11B5/4866G11B2005/0021
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Quick Facts
Patent No.
US 11,414,617
App. No.
17/227,097
Granted
Aug 16, 2022
Kind
B2
Abstract

A lubricant including a plurality of segments including a divalent center segment and two sidechain segments, each including a perfluoroalkyl ether moieties is provided in which a dewetting thickness of the lubricant may be determined based in-part on a segment weight average molecular weight of the segments. A magnetic recording medium and a magnetic data storage system including the lubricant are also provided.

Claims (82)

1. A lubricant comprising:

a plurality of segments, each linked together by ether linkages according to a general formula:

Re 1 -Rb 1 -Ri-Rc-Ri-Rb 2 -Re 2 ;

wherein Rc is a divalent center segment including a perfluoroalkyl ether moiety;

wherein each of Rb 1 and Rb 2 is, independently, a sidechain segment including a perfluoroalkyl ether moiety;

wherein each Ri is, independently, a divalent linking segment including a functional group including elements from Group 13-17 of the periodic table of the elements;

wherein each of Re 1 and Re 2 is, independently, a monovalent end segment including a functional group including elements from Group 13-17 of the periodic table of the elements;

wherein Rb 1 ≠Rc≠Rb 2 ; and

wherein the lubricant comprises: a segment weight average molecular weight (a) determined according to the formula:

α=[molecular weight of Rb 1 +molecular weight of Rb 2 +molecular weight of Rc]÷3; and

wherein a dewetting thickness of the lubricant T dw is determined according to the formula:

T dw =ψ(α);

wherein ψ is a function determined from a relationship between a dewetting thickness and a segment weight average molecular weight of a plurality of other lubricants;

wherein each of the plurality of other lubricants includes one or more segments including perfluoroalkyl ether moieties;

wherein the segment weight average molecular weight of each of the other lubricants is equal to a weight average molecular weight of the one or more segments including perfluoroalkyl ether moieties present in the respective other lubricant; and

wherein the segment weight average molecular weight of each of the plurality of other lubricants is from about 300 g/mol to about 5,000 g/mol.

2. The lubricant of claim 1 , wherein each functional group includes: a saturated C 1 -C 20 radical, an unsaturated C 1 -C 20 radical, an alicyclic C 3 -C 20 radical, a heterocyclic C 3 -C 20 radical, an aromatic C 5 -C 20 radical, a heteroaromatic C 5 -C 20 radical, a cyclotriphosphazine radical, a halogen, —NR* 2 , —NR*—CO—R*, —OR*, —O—CO—R*, —CO—O—R*, —SeR*, —TeR*, —PR* 2 , —PO—(OR*) 2 , —O—PO—(OR*) 2 , —N═P(NR* 2 ) 3 , —AsR* 2 , —SR*, —SO 2 —(OR*) 2 , —BR* 2 , —SiR* 3 , —(CH 2 )q-SiR* 3 , —(CF 2 )q-SiR* 3 , or a combination thereof, wherein q is 1 to 10 and each R* is, independently, a hydrogen, a halogen, a saturated, unsaturated, aromatic, and/or heterocyclic C 1 -C 20 radical, and wherein two or more R* may join together to form a ring structure, and wherein at least one functional group is selected to be attachable to a protective overcoat of a magnetic recording media comprising the lubricant.

3. The lubricant of claim 1 , wherein each functional group is a hydroxyl (—OH).

4. The lubricant of claim 1 , comprising a weight average molecular weight from about 1 to 20 kiloDaltons (kDa) and a polydispersity from about 1 to 2.

5. The lubricant of claim 1 , comprising a dewetting thickness of less than or equal to about 3 nanometers.

6. The lubricant of claim 1 , wherein:

Rc includes a perfluoroethyl ether moiety;

each of Rb 1 and Rb 2 includes a perfluoroethyl ether moiety;

each Ri has the general formula:

Re 1 has the general formula:

Re 2 has the general formula:

wherein each R 1 is, independently, a functional group including elements from Group 13-17 of the periodic table of the elements.

7. The lubricant of claim 6 , wherein:

Rc is of the formula:

Rb 1 is of the formula:

Rb 2 is of the formula:

wherein each of x, y 1 and y 2 is, independently, an integer from 1 to 10.

8. The lubricant of claim 7 , comprising a weight average molecular weight from about 1 to 20 kiloDaltons (kDa) and a polydispersity from about 1 to 2.

9. The lubricant of claim 7 , wherein x is less than y 1 and x is less than y 2 .

10. The lubricant of claim 7 , wherein x is greater than y 1 and x is greater than y 2 .

11. The lubricant of claim 7 , wherein y 1 ≠y 2 .

12. The lubricant of claim 7 , wherein each R 1 is a hydroxyl (—OH).

13. The lubricant of claim 1 , according to the formula:

wherein each of x, y 1 , and y 2 is an integer from 1 to 10; and

wherein y 1 ≠x≠y 2 .

14. The lubricant of claim 13 :

wherein the dewetting thickness T dw =0.0045(α)+8.0226; and

wherein α=(116.015*y 1 +116.015*y 2 +116.015*x)÷3.

15. A data storage system, comprising:

at least one magnetic head;

a magnetic recording medium including a lubricant according to claim 1 ;

a drive mechanism for positioning the at least one magnetic head over the magnetic recording medium; and

a controller electrically coupled to the at least one magnetic head for controlling operation of the at least one magnetic head.

16. A data storage system, comprising:

a slider comprising at least one magnetic head and an air bearing surface (ABS), wherein a lubricant according to claim 1 is disposed on the ABS; and

a magnetic recording medium including a magnetic recording layer;

wherein the slider is configured to write information to the magnetic recording layer using heat assisted magnetic recording (HAMR).

17. A magnetic recording medium, comprising:

a magnetic recording layer on a substrate;

a protective overcoat on the magnetic recording layer; and

a lubricant layer comprising the lubricant according to claim 1 on the protective overcoat.

18. The magnetic recording medium of claim 17 , wherein the lubricant has a bonding percentage of about 70% to less than 100%.

19. The magnetic recording medium of claim 17 , wherein an average thickness of the lubricant is less than or equal to about 3 nanometers.

20. A lubricant comprising a plurality of segments linked together by ether linkages according to a formula:

wherein each of x, y 1 , and y 2 is an integer from 1 to 10;

wherein y 1 ≠x≠y 2 ; and

comprising a dewetting thickness T dw =0.0045(α)+8.0226;

wherein α=(116.015*y 1 +116.015*y 2 +116.015*x)÷3.

21. The lubricant of claim 20 comprising a weight average molecular weight from about 1 to 20 kiloDaltons (kDa) and a polydispersity from about 1 to 2.

22. A method to determine a dewetting thickness of a lubricant, comprising:

a) generating a chemical representation of the lubricant including a plurality of segments, each linked together through an ether linkage according to a general formula:

Re 1 -Rb 1 -Ri-Rc-Ri-Rb 2 -Re 2 ;

wherein Rc is a divalent center segment including a perfluoroalkyl ether moiety;

wherein each of Rb 1 and Rb 2 is, independently, a sidechain segment including a perfluoroalkyl ether moiety;

wherein each Ri is, independently, a divalent linking segment including a functional group including elements from Group 13-17 of the periodic table of the elements;

wherein each of Re 1 and Re 2 is, independently, a monovalent end segment including a functional group including elements from Group 13-17 of the periodic table of the elements; and

wherein Rb 1 ≠Rc≠Rb 2 ;

b) determining a segment weight average molecular weight (a) according to the formula:

α=[molecular weight of Rb 1 +molecular weight of Rb 2 +molecular weight of Rc]÷3; and

c) determining the dewetting thickness T dw of the lubricant according to the formula:

T dw =0.0045(α)+8.0226.

23. The method of claim 22 , wherein the lubricant includes a compound with the formula:

wherein each of x, y 1 , and y 2 is an integer from 1 to 10;

wherein y 1 ≠x≠y 2 ; and

wherein α=(116.015*y 1 +116.015*y 2 +116.015*x)÷3.

24. The method of claim 23 , wherein x is less than y 1 and x is less than y 2 .

25. The method of claim 23 , wherein y 1 ≠y 2 .

Assignments (5)
PATENT COLLATERAL AGREEMENT - DDTL LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067045/0156 →
PATENT COLLATERAL AGREEMENT - A&R LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064715/0001 →
RELEASE OF SECURITY INTEREST AT REEL 056285 FRAME 0292 Recorded Feb 8, 2022
From: JPMORGAN CHASE BANK, N.A.
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 058982/0001 →
SECURITY INTEREST Recorded May 19, 2021
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS AGENT
Reel/Frame 056285/0292 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2021
From: PATHEM, BALA KRISHNA; CONLEY, NICHOLAS RYAN; MARCHON, BRUNO JEAN
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 055883/0325 →